CA1242739A - Fluorochemical biuret compositions and fibrous substrates treated therewith - Google Patents

Fluorochemical biuret compositions and fibrous substrates treated therewith

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Publication number
CA1242739A
CA1242739A CA000477351A CA477351A CA1242739A CA 1242739 A CA1242739 A CA 1242739A CA 000477351 A CA000477351 A CA 000477351A CA 477351 A CA477351 A CA 477351A CA 1242739 A CA1242739 A CA 1242739A
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Prior art keywords
fluorochemical
biuret
biurets
carbon atoms
moiety
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CA000477351A
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French (fr)
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John C. Chang
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3M Co
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Minnesota Mining and Manufacturing Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C275/00Derivatives of urea, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C275/46Derivatives of urea, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups containing any of the groups, X being a hetero atom, Y being any atom, e.g. acylureas
    • C07C275/58Y being a hetero atom
    • C07C275/62Y being a nitrogen atom, e.g. biuret
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C275/00Derivatives of urea, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/432Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2164Coating or impregnation specified as water repellent
    • Y10T442/2172Also specified as oil repellent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2164Coating or impregnation specified as water repellent
    • Y10T442/2189Fluorocarbon containing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2221Coating or impregnation is specified as water proof
    • Y10T442/2246Nitrogen containing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2262Coating or impregnation is oil repellent but not oil or stain release
    • Y10T442/227Fluorocarbon containing

Abstract

Abstract of the Disclosure Fluorochemical biurets containing one or more monovalent fluoroaliphatic radicals having at least three fully fluorinated terminal carbon atoms and one or more biuret moieties, the radicals and moieties bonded together by hetero atom-containing or organic linking groups are provided. These fluorochemical biurets are useful in the form of aqueous dispersions or emulsions or organic solutions in the treatment of fibrous substrates, such as textile fibers, to impart oil and water repellency.

Description

7~3 FLUOROCHEMICAL BIURET COMPOSITIONS & FIBROUS
SUBSTRATRS TREATED THEREWITH

Technical Field This invention relates to the treatment of fibrous substrates, such as textile fibers, carpet, paper, and leather, with fluorochemicals to impart oil and water repellency, and to the resulting treated substrates. In another aspect, it relates to the treatment of carpet fiber with a finish comprising ~luorochemicals to impart oil and water repellency and soii resistance to such fiber~ In another aspect, it relates to fluoroaliphatic radical-containing compositions, solutions, dispersions, and emulsions, and their preparation, which are useful in su~h treatment.

sackground Art In the industrial production of textile articles, such as carpet and apparel, and such other fibrous substrates as paper and leather, it is common to treat such substrates with fluorochemicals containing fluoroaliphatic radicals (often designated by the symbol "R~") to impart oil and water repellency to the surface of such substrates.
Fluorochemical3 of this type and their application to fibrous substrates are described in various prior art publications, e.g., U.S. Patent Nos. 3,329,661 (Smith et al), 3,398,182 (Guenthner et al), 3,458,571 (Tokoli), 3 t 574,791 (Sherman et al), 3,728,151 (Sherman et al), 3,916,053 (Sherman et al), 4,144,367 (Landucci), 3,896,251 (Landucci), 4,024,178 (Landucci), 4,165,338 (Kat~ushima et al), 4,190,545 (Marshall), 4,215,205 (Landucci), 4,013,627 (Temple), 4,264,484 (Patel~, 4,426,476 (Chang), 4,029,585 (Dettre), 3,462,296 (Raynolds et al), 4,401,780 (Steel~, 4,325,857 (Champaneria et al), and Banks, R. E., Ed.
I'Organofluorine Chemicals and their Industrial Applications", Ellis Morwood, Ltd., West Sussex, England 226-230 (1979)-Although some fluorochemicals are useful in many applications and many are commercial products, some are relatively expensive to prepare and apply, others are difficult to apply, and others are not durable or do not impart the re~uired properties to the extent desired.
Conventionally, fluorochemical compositions are applied to fibrous su~strates, e.g., textiles and textile fiber, as solutions in organic solvents or as aqueous emulsions, as described in the above cited references, e.g., U.S. Patent Nos. 3,329,661 and 4,024,178.
It is an object of this invention to provide a Eluoro-chemical biuret and method for its preparation.
Another object of this invention is to provide fluoro-chemical biurets, including anionic and cationic derivatives thereof, useful Eor treating porous substrates, such as carpet - fibers and carpet, for imparting oil, water and stain resistance thereto.
A further object of this invention is to provide fluoro-chemical biurets in the form of stable emulsions, microemulsions and dispersions useful for the treatment of porous substrates, such as fibers, paper, leather and the like to impart oil, water and stain resistance -thereto.
A still further object of this invention is to provide blends of fluorochemical biurets and 1uorochemical poly(oxyalky-lenes), which blends can be used in the orm of aqueous dispersions, 3~

emulsions and microemulsions to treat fibrous substrates such as textile fibers, filaments, yarns, or finished fibrous articles, such as carpet, and other fibrous substrates such as paper and leather, to impart oil and water repellency and stain resistance theretoO
Brief Description This invention provides, in one aspect, fluorochemical biuret compounds or mixtures of fluorochemical biuret compounds, each biuret compound having one or more monovalent fluoroaliphatic radicals having at least three fully fluorinted terminal carbon atoms and one or more biuret moieties.
-NCO~CON-said radicals bonded to the biuret moieties by hereto atom-containing or organic linking groups, which linking groups are free of active hydrogen atoms, with the proviso tha-t the fluorochemical biuret compounds contain one or more organic radicals having at least one acid or amino moiety or are salts formed Erom the compounds containing said acid or amino moiety or that said fluorochemical biuret compounds contain at least three biuret moie-ties.
This invention also provides, in another aspect, blends of (a) the fluorochemical biuret, and (b) normally liquid or low melting solid, water soluble or dispersible, fluoroaliphatic radical-containing poly(oxyalkylenes).
The fluorochemical biuret and the blends of (a) the fluorochemical biuret and (b) the fluorochemical poly(oxyalkylene) are useful in the form of aqueous suspensions, ~,~
~ Yi 3 -~2~3~
557~2891 emulsions, and microemulsions, and organic solutions in the treatment of fibrous substrates, such as textile fibers during manufacture, and useful also in the treatment of finished or fabricated fibrous substrates such as carpets, paper and leather, to impart oil and wa-ter repellancy thereto.
Detailed Descri~tion A class of the fluorochemical biurets of this invention can be represented by the general formula I

Rl-NRlco-N-coNRl-Rl I I
Rl where Rl is the sameor different and is selected from hydrogen and terminal monovalent organic radicals such as alkyl, cycloalkyl, aryl, and combinations thereof, e,g. aralkyl, and can contain fluoroaliphatic radicals (Rf), for example from 1 to 20 Rf radicals, additional biuret moieties, for example, from 1 to 20 biuret moieties, and one or more hetero moieties, e.g. -O-, -~ , -N-Si-, and -CO-, and is preferably free of active hydrogen atoms (i.e., hydrogen atoms of groups such as mercapto, amino, carboxyl, and aliphatic hydroxyl groups) that can readily react with isocyanate under urethane bond-forming - 3a -7'~
conditions, e.g., 20 to 100C, with the proviso that at least one R1 contains R~, said Rl can also contain amino or acid groups. Said class also includes salts of the biurets containing the amino or acid groups.
A subclass of the fluorochemical biurets of formula I is represented by the general ~ormula II

(R2-~mN[-R~x-coNH-A-s(-A-NHco-~-Q-R2)2-p~3-m (E)a II
(R6)a (l2) where: B is a biuret moiety, -NHCO-N~CONH-, A is a divalent organic linking group which can contain an Rf group or additional biuret moieties; X is 0, S or NR3, where R3 is H
or lower alkyl having 1 to 4 carbon atoms; Q is a divalent linking group; R2 is selected from hydrogen, and terminal monovalent organic radicals such as alkyl, cycloalkyl, aryl and combinations thereof, e.g. aralkyl, which radicals can contain fluoroaliphatic radicals (Rf), additional biuret moieties, and hetero moieties, e.g. -O-, -S-, -N-, -Si-, and -CO-, and is preferably free of active hydrogen atoms and may contain additional biuret moieties, each R2 or A
being the same or different, with the proviso that there is at least one R2 or A containing at least one R~, p is zero or 1, R6 is selected from hydrogen, lower alkyl groups having 1 to 4 carbon atoms, and aralkyl groups having 7 to 13 carbon atom~, E i3 an anion derived from a protonic acid or an alkylating agent ~elected from alkyl chloride, alkyl bromide, alkyl iodide, dimethyl sulfate~ diethyl sulfate, formic acid, acetic acid, glycolic acid, and citric acid, a is zero or 1~ and m is zero, 1 or 2.
Another subclass of the fluorochemical biure~s of formula I is represented by formula III

(G-)xR4~-X CONH-A-B~-A-NHCO-X-Q-R2)2_p]y XII
(~2~p where A, ~, X, Q, R2, and p are the same as in formula II;

5 ~
R4 is a monovalent or polyvalent organic linking group, preferably alkylene, G i~ an anionic termin~l group selected from COOMl/V~ So3Ml/v~ P(Ml/v)2~ S3 l/v' OPO(OMl/v)2, where M is hydrogen or a cationic moiety, such as an alkali metal or an alkali earth metal, e~g., Na, K, and Mg, and amino salt groups, e.g., N(C2Hs)3H, (CH3)2NHC2H4NH(CH3)2, or H2 ~ 1H2, and v is the valence of M, x is zero or l, and y is l to 4, with the proviso that x+y is l to ~.
A further subclass of the fluorochemical biurets is represented by formula IV

(G )XR4(-X coNH-A-s-A-NHco-x-R-l-R2)y IV

where A, B, X, R2, R41 G, x and y are the same as in formulas II and III.
In each of the above fluorochemicals, where there are a plurality of Rf, Q, A, Rl~ R2i R3, R4 and X groups or moieties, each can be the same or different. Also, the biuret~ of formulas I-IV represent individual compounds or represent mixtures of such compounds, for example, as they are obtained as products from reactions used in their preparation. In addition, small amounts o~ by products, with and without the fluoroaliphatic group Rf, and not represented by any of the formulas I-IV, can also be present in small amounts in ~aid mixtures or reaction products because of the reaction conditions involved in their preparation. Such presen~e of such ~mall amounts of by-products, generally less than lO weight percent, does not affect the usefulness of the fluorochemical biuret mixtures or products of this invention.
The fluoroaliphatic radical~ Rf, referred to above, i~ a fluorinated, stable, inert, non-polar, preferably ~aturated, monovalent moiety which is both oleophobic and hydrophobic. It can be straight chain, 3~3 branched chain, or, if sufficiently large, cyclic, or cornbinations thereof, such as alkylcycloaliphatic r~dicals.
The skeletal chain in the fluoroalipha-tic radical can include catenary oxygen, hexavalent sulfur, and/or trivalent nitrogen hetero atoms bonded only to carbon atoms, such hetero atoms providing stable linkages between fluorocarbon portions oE Rf and not interfering with the inert character of the Rf radical. While Rf can have a large number of carbon atoms, compounds where Rf is not more than 20 carbon atoms will be adequate and preEerred since large radicals usually represent a less efficient utilization of fluorine than is pos~ihle with smaller R~
radicals~ Generally Rf will have 3 to 20 carbon atoms, preferably 6 to about 12, and will contain 40 to 78 weight percent, preferably 50 to 78 weight percent, fluorine. The terminal portion of the Rf group has at least three fully fluorinated carbon atoms, e.g., CF3CF2CF2 and the preferred compounds are those in which the Rf group is fully or substantially completely fluorinated, as in the case where Rf is perfluoroalkyl, CnF2n~l.
The function of the linking group Q in the above formulas is to bond the R2 group, a~ in formulas II and III, directly ~o A and X groups or indirectly to A and X
groups through hetero atom-containing moieties. Each Q can compri.~e a hetero atom-containing group or an organic group or a combination oE such groups, examples of which are polyvalent aliphatic, e~g., -CEl2-, -CH2CH2-, and -CH2CH(CH2~)2, polyvalent aromatic, oxy, thio, carbonyl, sulfone, sulfoxy, -N(CH3~-, sulfonamido, carbonamido, sulfonamidoalkylene, carbonamidoalkylene, carbonyloxy, urethane, e.g., -CH2CH20CONH-, and urylene, e.g., -NllC0~
The lin]cage Q for a specific fluorochemical biuret useful in this invention will be dictated by the ease of preparation of such a compound and the availability of necessary precursors thereof. However, the Q group is preferably free of active (or isocyanate-reactive) hydrogen atoms, i.e., hydrogen atoms of groups such as mercapto, 3~3 amino, carboxyl, and aliphatic hydroxyl groups that can react readily with isocyanate groups under urethane bond-forming conditions, e.g., 20-100C.
The divalent organic linking group A in Eormu]a~
II, III, and IV above illustratively are alkylene group~, such as ethylene, isobutylene, hexylene, and methylenedicyclohexylene, having 2 to about 20 carbon atoms, aralkylene groups, such as -CH2C6H4CH2- and -C6H4CH2C6H4-, having up to 20 carbon atoms, arylene groups, ~uch as tolylene and various combinations of these groups. Such groups can also include from 1 to 10 R~ from 1 to 10 biuret moieties and other hetero atom containing moieties, including -O-, -S-, and -N-, e.g., -(C2H~0)2C2H~-, where z is 1 to about 5. However, A is preferably free of groups with active hydrogen atoms.
The A group can be a residue of an organic diisocyanate from which the biuret, urethane, urylene and other isocyanate-derived moieties arise, that i~, A can be the divalent radical obtained by re~oval o~ the isocyanate groups from an organic diisocyanate. Suitable diisocyanate precursors may be simple, e~g., hexamethylene diisocyanate, xylylene diisocyanate, tolylene-2,4 diisocyanate, methylene bis(4-phenyleneisocyanate~, and rnixtures thereof, or complex, as formed by the reaction of a simple diisocyanate with an organic diol or polyol in appropri~te proportion~
to yield an isocyanate-terminated polyurethane. Other i~ocyanat~ can al~o be u~ed as starting materi~ Some o these are described, for example, in U.S. Patent No.
4,174,433. Representative A groups include 30 -cH2c6~l4cH2c6H4cE]2-/ -c6HlocH2c6Hlo-/ -(CH2)6~/
C6H4CH2C6H4-/ C8Fl7so2N~c2H4ocoNHc6H3(cH3)32r C8Fl7so2N(c2H5)c2H4ocoNHc6Hl2N(coNHc6Hl2~2~ and --(CH2~6[NHcoo(cH2)4ocoNH(cH2)6~2.
Generally, the fluorochemical biurets of this invention will contain about 20 to 70 weight percent, preferably about 25 to 50 weight percent, of carbon-bonded 3~
-~3-fluorlne. If the fluorine content is less than about 20 weight percent, impractically large amount of the fluorochemical biuret compounds will generally be required, while fluorine contents greater than about 70 weight percent are unnecessary to achieve the desired surface properties and thus represent an uneconomical use of fluorine.
The fluorochemical biurets of this in~ention can be derived from fluorine-free isocyanate-functional biurets, the latter reagents being conveniently prepared by the reaction of a diisocyanate with water as described in U.S. 3,12~,605. A commercial biuret triisocyanate product, "Desmodur" N~100, has the principle structure OCN(CH2)6NHCONCONH(CH2)6NCO
CH2(CH2)sNCO

In preparing the fluorochemical biuret of this invention, a isocyanate-functional biuret, e.g., Desmodurm N-100, can be reacted with a Rf-containing reagent, e.g., those containing isocyanate-reactive hydroxyl, mercapto, or amino groups. Coreactants selected from Eluorine-free, isocyanate-reactive hydroxyl, mercapto and amino compounds can also be used.
Representative reaction schemes for the preparation of fluorochemical biurets of this invention are outlined below. In these schemes, a portion of the Rf-Q-X-H reactant can be replaced by R-Q-X-H where R is an organic radical as defined for Rl, preferably an alkyl radical.

3~
_9_ (3-m)Rf-Q-X-H + (R-)mB(-A-NCO)3_1n ~ >

-)mB t-A-NHCO-X-Q-Rf)3-m 4RfQ-X-H -~ 2(R-)mB(-A-NCO) 3-m ~~ (HOOC-)X-R4~-XH)y > 9 (Rf-Q-X-CONH-A-)2B-A-NHCO-X-R4-X-CONH-A-B(-A-NHCO-X-Q-Rf)2 where x=o, y=2, m=O
or (R~-Q-X-CONH-A-)2B-A-NHCO-X-R4-X-CONH-A-B(~A-NHCO-X-Q~Rf)2 COOH
where x=l, y=2, m=O

The product of Scheme 2 may then be reacted with an amine or other base to form a salt of the product.

15 2Rf-Q-X-H ~ 2(R-)mB(-A-NCO) 3-m ~ (R~)qN(~RXH) 3_q ->

Rf-O-X-CONH-A-B-A-NHCO-X~R-N-R-X-CONH-A-B-A-NHCO-X-Q-Rf R R R

where m-l, q=l The product of Scheme 3 may then be reacted with an acid or alkylating agent to form a salt of the product.

3.7~ 73~

SCHEME fi (Rf-Q-X-CONH-A-)2B-A-NHCO-X-R-N-R-X-CONH-A-~-A-NHCO-X-Q-Rf + H2NR4So3H >

(Rf-Q-X-CONH-A-)2B-A-NHCO-X-R-N-R-X-CONH-A-BI-A-NHCO-X-Q-Rf R R2NHCoNHR4SO3H

The fluorochemical biurets can also be prepared from Rf containing isocyanates or amines in biuret-forminy reactions. These are illustrated in the following schemes.

Rf-Q-NR'H + RN~ ~NR >

lo R-NHCO-lN-CO-NR'-Q-Rf SCHEklE 6 Rf-Q-NCO + H2N-CONH-R' - > Rf-Q-NHCO-NH-CONH-R' 2Rf-Q-NHCOCl + R-NH2 Cl ~ Rf-Q-NHCONCONH-Q-Rf ~ t~

2Rf-Q-NCO -~ H20 ~2-> Rf-Q-NHCO-NH-Q-Rf Rl-Q-NCO , RlQ-NHCO-N-CONH-Q-Rf QRf Representative Rf intermediates for the preparation of the fluorochemical compositions o~ this invention incl~de: C8Fl7so2N(c2H5)c2H4oH~ C8F17C2H4H' C7E~15CH20H, C7Fl5coN(c2H5)c2H4o~l~ C8F17C2H4SC2~14H' (CF3)2CF(CF2)8C2H40H~ (cF3)2cFoc2F~c2El4oH/
C~F17C2H4S2N(CH3)C4H80H~ CgFl7so2N(cH3)c3H6N

C2F5 ~ CE12NH2, C3F7(lFCF20)2CFCON NH, C8F17S3 ~ NH2~ C8F17S3 ~ NCO

C8F17C6H4NH2~ C8F17C6~1~NC/ C7FlsCH2NCO, CgF17C2H4SE-I, and C7FlsCON(C~13)C21-14SH.
Representative organic isocyanates include tolylene-2, 4-diisocyanate, hexamethylene diisocyanate, methylenebis (4-phenyleneisocyanate), methylenebis (4-cyclohexyleneisocyanate), xylylene diisocyanate, l-methoxy-2, 4-phenylene diisocyanate, p-(l-isocyanatoethyl)phenyl isocyanate, phenyl isocyanate, m-tolyl isocyanate, 2,5-dichlorophenyl isocyanate, hexyl isocyanate, and isophorone diisocyanate, and mixtures thereof.
Representati~e isocyanate--reactive alcohol, mercapto, and amine reagents include ethylene glycol, 1,3-propanediol, 1,4-butanediol, glycerine, l,l,l-trimethylolpropane, 1,3-dihydroxy-2-propane, 3-mercapto~1,2-propanediol, 2-aminoethanol, 3-amino-1-propanol, 1,4-diaminobutane, 1,6-diaminohexane, N(3-aminopropyl)diethanolamine, 3-amino-1,2-propanediol, 3~

triethylenetetramine, ~-dimethylaminoethanol,
2-diethylaminoe~hanol, 2-diisopropylaminoethanol, N-methyldiethanolamine, triethanolamine, l-methyl-3-pyrrolidinol~ 2(2-hydroxyethyl)pyridine, N(2-hydroxyethyl)morpholine, 1,4-bis(2-hydroxy-propyl)piperazine, 1,1-dimethyl-4-dimethylamino-n-butanol, N(2-hydroxyethyl)pyrrolidine, l~methyl-3-piperidinol, N(2-hydroxyethyl)-N-methylaniline, 2-dimethylamino-ethanethiol, N,N-bis(2-mercaptoethyl)methylamine, 4-diethyl-amino-1-methyl-n-butanol, 1-dimethylamino-2-propanol,
3-dimethylamino-1-propanol, 3-dimethylamino-2-hydroxy-n-propanol, N,N-dimethyl-1,3~propanediamine, N(2-amino-ethyl)-morpholine, 4(2-aminoethyl)-pryidine, and tris(2-aminoethyl)-amine, ethanol, octanol, octadecanol, hexylamine, dibutylamine, dodecylmercaptan, and mixtures thereof.
Representative hydroxy, mercapto and amino-group containing acids include 2,2-bis(hydroxymethyl)propionic acid, glycolic ~cid, 3-hydroxypropionic acid, glycine,
4-aminobutyric acid, mercaptoacetic acid, citric acid, malic acid, 3-aminopropane sulonic acid, 4-hydroxybenzene sulfonic acid, 1,3-dihydroxybenæene sulfonic acid, and mixtures thereof.
Quaternizing alkylating agents and acids useful in this inventon include- methyl iodide, methyl brornide, allyl chloride, benzyl chloride, diethylsulfate, dimethyl-sulfate, bis(trifluoromethyl) sulfate, epichlorohydrin, hydrochloric acid, acetic acid, formic acid, and glycolic acid.
The fluoroaliphatic radical-containing poly(oxyalkylenes), called fluorochemical oxyalkylenes for brevity, used as component (b) in the 1uorochemical blends of this invention are normally liquid or low melting solids. They contain one or more Rf groups tas defined above), and one or more poly(oxyalkylene) moieties bonded together by hetero atom~containing or organic linking groups, or combinations o such groups.

~ ,.

~.2~ 3 A class o fluorochemical oxyalkylene used inthis invention are fluoroaliphatic polymers (or oligofners, -the term polymer hereinafter including oligo~er unless otherwise indicated~ represented by the general formulas:

(Rf)sz[(R5)rz Y]t IV
and (Rf )5Z[ (R lrZ Y ]t w V

where Rf is a fluoroaliphatic radical like that described 1.0 above, Z is a linkage through which Rf and (R5)r moieties are covalently bonded together, (R5)r is a poly~oxyalkylene) moiety, R5 bein~ an oxyalkylene group with 2 to 4 carbon atoms and r is an integer (where the above formulas are those of individual compounds) or a number (where the above formulas are those of mixtures) at least 5, generally 10 to 75 and can be as high as 100 or higher, Y i3 a hydrogen atom or a monovalent terminal organic radical, Y' is Y or a valence bond, with the proviso that at least one Y' is a valence bond connecting a Z-bonded R5 radical to another Z, Z' i5 a linkage through which Y, or Y', and R5 are covalently bonded together, s is an integer or number o~ at least 1 and can be as high as 25 or higher, t is an integer or number of at least 1, and can be as high as 60 or higher, and w is an integer or number greater than 1, and can be as high as 30 or higher.
In Eormula.~ IV and V, where there are a plurality of Rf radicals, they are either the same or different. This also applies to a plurality of Z, Z~, R5, Y, Ylt and, in 3~

formula V, a plurality of r, s, and t.
Generally, the oxyalkylene polymer3 will cont~in about 5 to 40 weight percent, preferably about 10 to 30 weight percent, o~ carhon-bonded fluorine. If the fluorine content is less than about 10 weight percent, impractically large amounts of the polymer will generally be required, while fluorine contents greater than about 35 weight percent result in polymers which have too low a solubility to be efficient.
In the poly~oxyalkylene) radical, (R5)r~ R5 is an oxyalkylene group having 2 to 4 carbon atoms, such as -OCH2CH2-, -OCH2CH2CH2-, -0CH(CH3)CH2-, and -OCH(CH3)CH(CH3)-, the oxyalkylene units in said poly(oxyalkylene) being the ~ame, a3 in poly(oxypropyLene), or present as a mixturel as in a heteric straight or branched chain or randomly di3tributed oxyethylene and oxypropylene units or as in a straight or branched chain of blocks o~ oxyethylene units and blocks of oxypropylene unit~. The poly(oxyalkylene) chain can be interrupted by or include one or more catenary linkages. Where said catenary linkages have three or more valences, they provide a means for obtaining a branched chain or oxyalkylene units. The poly(oxyalkylene) radicals in the polymers can be the same or difEerent, and they can be pendent. The molecula~ weight oE the poly(oxyalkylene) radical can be as low as 200 but pre~erably is about 500 to 5,000.
The function of the linkages Z and Z' is to covalently bond the fluoroaliphatic radicals, Rf, the poly(oxyalkylene) moieties, (R5)r and radicals Y and Y' together in the oligomer. Z and Z' can be a valence bond, for example where a carbon atom of a fluoroaliphatic radical is bonded or linked directly to a carbon atom of the poly(oxyalkylene) moiety~ Z and Z' each can also comprise one or more linking groups such as polyvalent aliphatic and polyvalent aromatic, oxy, thio, carbonyl, sulfone, sulfoxy, phosphoxy, amine, and combinations thereof, such as oxyalkylene, imin~alkylene, iminoarylene, 3~

sulfoamido, carbonamido, sul-foamidoalkylene, carbonamidoalkylene, urethane, urea, and ester. The linkages Z and Z' for a specific oxyalkylene polymer will be dictated by the ease of preparation of such a polymer and the availability of necessary precursors thereof.
From the above description of Z and Z', it is apparent that these linkages can have a wide variety of structures, and in fact where either is a valence bond, it doesn't even exist as a structure. Mowever large Z and Z' are, the fluorine content tthe locus of which is Rf) is in the aforementioned limits set forth in the above description, and in general the sum of Z and Z' contents of the polymer is preferably less than lO weight percent of the polymer.
The monovalent terminal organic radical, Y, is one which is covalently bondea through æ ~ to the poly(oxyalkylene) radical. Though tha nature of Y can vary, it preferably is such that it compliments the poly(oxyalkylene) moiety in maintaining or establishing the desired solubility of the oxyalkylene. The radical Y can be a hydrogen atom, acyl, such as C6H5C~O)-, alkyl, preferably lower alkyl, such ae methyl, hydroxyethyl, hydroxypropyl, mercaptoethyl and aminoethyl, or aryl, such as phenyl, chlorophenyl, methoxyphenyl, nonylphenyl, hydroxyphenyl, and aminophenyl. Generally, Z'Y will be less than 50 weight percent of the (R5)rZ'Y moiety.
~he fluoroaliphatic radical-containing poly(oxy-alkylene) used in this invention can be prepared by a variety of known methods, such as by condensation, free 3~ radical, or ionic homopolymerization or copolymerization using solution, suspension, or bulk polymerization techniques, e.g., see "Preparative Methods o~ Polymer Chemistry", Sorenson and Campbell, 2nd ed., Inter~cience Publi~herY, (1968). Clas~eA of repre.sentatiVQ poly(oxy-alkylenes) useful in this invention ;nclude polyesters, polyurethanes, polyepoxides, polyamides, and vinyl po:Lymers such as polyacrylates and substitu~e polystyrenes.

. .

'71~3~3 The polyacrylates are a particularly useful class of poly(oxyalkylenes) and they can be prepared, for example, by free radical initiated copolymeri~ation of a fluoroaliphatic radical-containing acrylate with a poly(oxy-alkylene) acrylate, e.g., monoacrylate or diacrylate or mixtures thereof. As an example, a fluoroaliphatic acrylate, Rf-R"-02C-CH=CH2 (where R" is, for example, sulfonamidoalkylene, carbonamidoalkylene, or alkylene), e~g., C8F17S02N(C~Hg)CH2CH202CCH=CH2~ can be copolymerized with a poly(oxyalkylene) monoacrylate, CH2=CHC(o)(R5)XoCH3, to produce a polyacrylate oxyalkylenes.
Further description of fluorochemical oxy-alkylenes useful in this invention will be omitted in the interest of brevity since such compounds and their preparation are known, and are described in U.S. Patent No.
3,787,351 and U.S. Patent No. 4,289,892.
The relative amounts of component (a), the fluoro-chemical biurets, and component (b), the fluorochemical poly(oxyalkylene), in the fluorochemical blend used in this invention to treat porous, fibrous substrates can vary over a broad range and will be selected to provide the desired balance of surface properties on the treated fiber of the finished article. Generally, component (a) will be the major amount of the blend and component (b) will be the minor amount. The particular amount depends on the particular composition of the textile fiber or article to be treated and the particular chemical composition of (a) and (b), as well as the application procedures used.
Generally, the relative amounts of components (a) and (b) fall within the following ranges~

Amount of fluorochemical solids in blend (wt.%) General Preferred Most Component Broad Ran~e Broad Range Preferred Ran~e (a) ~0 to 99 60 to 99 70 to 95 (b) 1 to 60 1 to 4Q 5 to 3Q

3~

The -fluorochemical biurets of this inven~ion, and blends thereof with fluorochemical poly(oxyalkylenes) can be utilized as solutions in organic solvents or as aqueous emulsions or dispersions. Aqueous emulsions and microemul-sions are particularly useful forms for the fluorochemical biurets and the blends thereof with poly(oxyalkylenes) of this invention because of the ease of formation and stability of these emulsions, especially when a salt forming moiety is present in the fluorochemical biuret compositions.
In the preparation of these aqueous emulsions, i-t is generally beneficial in ease of formation and particularly in emulsion stability to include a nonionic surfactant, thus the blends of this invention comprising (a) the fluorochemical biuret and (b) fluorochemical poly(oxyalkylenes) yield emulsions and microemulsions having excellent pr~perties. ~lso these blends generally yield improved oil and wa-ter repellency when applied to porous substrates, e.g., carpet fibers and carpets.
Hydrocarbon nonionic surfactants are also beneficial in forming stable emulsions and microemulsions.
These can be used in place of the fluorochemical nonionic surfactants, i.e., the fluorochemical poly(oxyalkylenes) or in addition to them as a co-surfactant. Hydrocarbon and fluorochemical anionic and cationic surfactants may also be beneficial as co-surfactants with the hydrocarbon and fluorochemical nonionic surfactants.
Representative hydrocarbon surfactants and co-surfactants useful in this invention include the following commercial poly(oxyalkylene) compounds:
poly(oxyethylene) sorbitan monooleate, e.g., Tween~ 80;
alkylaryl polyethylene glycol ether, e.g., Surfonic~ N-120;
ethoxylated lauryl alcohol, e.g., Siponic~ L-16, octylphenoxy polyethoxy ethanol, e.g., Triton~' X-102;
polyethylene glycol ether of sec. alcohol, e.g., Tergitol~
15-S-15; poly(oxyethylene) cetyl ether, e.g., Brij~ 58;

7~

octylphenoxypoly(oxyethylene) ethanol, e.g~, Igepal~
CA 720, sodium lauryl sulfate, e.g. Dupanol~ QC.
Each of these surfactants and co-surfactants has a hydrophile-lipophile balance value in the range of about 12 to 18. Those hydrocarbon poly(oxyalkylenes) with higher or lower values were found not to be as useful in promoting emulsion stability and quality, but may be useful in surfactant blends.
Substrates which can be treated in accordance with this invention are textile fibers (or filaments), and finished or fabricated fibrous articles such as textiles, e.g~, carpet, paper, paperboard, leather, and the like. The textiles include those made from natural fibers, such as cotton and wool and those made from synthetic organic fibers, such as nylon, polyolefin, acetate, rayon, acrylic, and polyester fibers. Especially good results are obtained on nylon and polyester fibers. The fibers or filaments as such or in an aggregated form, e.g., yarn, tow, web, or roving, or the fabricated textile, e.g., articles such as carpet and woven fabrics, can be treated with the fluoro-chemical biuret or blends thereof with poly(oxyalXylenes).
The treatment can be carried out by applying the fluorochemical biuret composition or blends as organic solutions or aqueous or organic dispersions by known techniques customarily used in applying fluorochemicals, e.g., fluorochemical acrylate copolymers, to fibers and fibrous substrates. If desired, such known fluorochemicals as fluoroaliphatic radical~containing polymers, e.g., acrylates and methacrylates can be used in conjunction with the above-described fluorochemical biuret blends. For example, the fluorochemical treatment, with the fluorochemical being in the form of an aqueous emulsion or organic solution, can be carried out by immersing the fibrous substrates in a bath containing the cationic fluorochemical blends, padding the substrate or spraying the same with the Eluorochemical emulsions or solutions, or by foam, kiss-roll, or metering applications e.g., spin ~1 -1 9 - ~2~7~3 finishing, and then drying the treated substrates if solvent i~ pre~ent. If desired, the fluorochemical composition or blends can be co-applied with conventional fiber treating agents, e.g., antistatic agents or non-aqueous fiber lubricants.
In the manufacture oE synthetic organic fibers (see, for example, the review article in Kirk-Othmer, Encyclopedia of Polymer Science and Technology, 8, 374-404, 1968), the first step that norma]ly takes place in the process, following initial formation of the filaments (e.g., by melt spinning or solvent spinning), is coating the fiber surface with a small amount of fiber finish comprising lubricating and antistatic agents. It is particularly advantageou~ to treat such fibers, e.g., nylon 66 and nylon 6, with the fluorochemical biurets or blends thereof of this invention in conjunction with the spin finish being applied to such textile fibers.
Fiber finishes are generally produced in the form of dilute aqueous emulsions or as non-aqueous 301utions, or dispersions, which principally contains said lubricant and antistatic agents as well as emulsifier (surfactant) and - may also contain materials such as bactericides and antioxidants.
Representative lubricants include mineral oils, waxes, vegetable oils (triglycerides) such as coconut oil, peanut oil, and castor oil, synthetic oils, such as esters, poLyoxyethylene derivatives of alcohols and acids, and silicone oil~.
The anti~tatic agents, emulsifiers, and surfactants which can be incorporated into the fiber finish are selected rom similar chemical clas~es, which include:
(a) anionics, such as fatty acid soaps, sulfated vegetable oils, salts of alkyl and ethoxylated alkyl phosphates;
(b) cationics, such as fatty amine~, quaternary ammonium compounds, and quaternary phosphonium compound~;

-20- ~ 73~

(c) n~nionics, such as glyceryl monooleate, ethoxylated alcohols, ethoxylated Eatty acid~, and ethoxylated fatty amides; and (d) amphoterics, such as betaines, amino acids and their salts.
A preferred method of applying the fluorochemical biuret composition blends of this invention to synthetic organic fibers i5 to incorporate the blend into the above-described fiber finishes in an amount sufficient to achieve the desired properties, oil and water repellency and soil resistance. Generally, the amount of fluorochemical to be used will be that sufficient to retain on the -fiber of the ~inished article, e.g., carpet, about 200 to 1600 ppm fluorine based on the weight of the fiber.
Such addition~ to the conventional fiber finish can be carried out without sacrificing or adversely affecting typical requirements that conventional fiber finishes must meet, namely lubrication, thermal stability, low fuming at elevated temperature, and wetting for fiber dyeability (color adc~itionl. The conventional finish components of the Eiber finishes containing the 1uorochemical biurets and blends thereoE of this inverltion can be removed in a conventional manner after the fiber is manufactured in fiber form, e.g., carpets and upholstery fabrics. The fluorochemical biurets and blend~ thereof withstand the typical conditions encountered during Eiber and yarn processing and also survive the more severe processing conditions which the greige goods encounter such as scouring and dyeing, and the ~inished goods encounter, ~uch as washing, steam cleaning, and dry cleaning. The fluoro-chemical biurets and blends thereof do not interfere with, and are durable through, the normal fiber processing steps, e.g., drawing, texturizin~, and heat setting, and provide oil and water repellency and anti-~oiling properties to the fini3hed article, e.g. carpet made from the treated fi~er~
The conventional application methods used to apply finishes to fibers (or ~ilaments) can be used with the fluorochemical biurets or blends thereof of this invention. Such methods include the use of either (a) a revolving ceramic cylinder, i.e~, kiss-roll, which is partially immersed in a pan containing the fluorochemical finish, over which the moving filaments pass and pick up a thin film of finish, (b) a metering pump supplying finish through a slot or hole in a fiber guide over which the moving filaments pa~ss, (c) an immersion finish bath, or (d) spraying devices.
Representative ~luorochemical oxyalkylenes useful as component (b) in the fluorochemical blends of this invention are shown in Table 4. Generally, the preparation of the fluorochemical oxyalkylenes results in products which comprise mixtures of oxyalkylenes, the lengths of the fluoroaliphatic radical and the poly(oxyalkylene) ~oiety varying and the subscripts denoting the number of carbon atoms of the former and denoting the number of oxyalkylene units in a poly(oxyalkylene) segment being in both cases average numbers, and in this specification, e~g., Table 4, those ~ubscripts should be understood as having such average values, unless otherwise indicated.

Table 4 1. c8Fl7so2N(c2H5)cH2co2(c2H4o)l5H

2 C8F17S2N ~ C2H5 ) C2H40 ~ C2H40 ) 14H

3. CgF17C2~4O(C2H40)15H

(C2H4O)mH
4- C8F17S2N \ (m~n = 25) ( C 2H40 ) nH
5~ C8Fl7so2N(c2H5)c2H4o(c3H6o)8H

~. C8F17C2H4sc~lcO2(c3H6o)mH
CH2C02(C3H60)nH (m~n = 20) 7- C8F17S02N(c2Hs)C2H40(C2a4o)7 5H

3~3 Representative fluorochemical oxyalkylene polyacrylate~ useful a~ component (b~ in the blerlds of thi~
invention are those made by copoly~erizing any of the fluoroche~ical acrylates of Table 5 with any of the fluorine-free poly(oxyalkylene) monomers of Table 6.

1- C8E17S02N(CH3)CH2CH20COCH=CH2 2. C6F13C2H40COC(CH3)=CH2 3. C6F13c2H~sc2H40cocH=cH2 4. C8F17C2H40COc(cH3)=cH2 5~ C8F17C2H4N(CH3)C2~40COC(CH3)=CH2
6~ C2F5C6FlocH2ococH=cH2
7. C7FlsCa20cocH=cH2
8~ C7Fl5coN(cH3)c2H4ococH=cH2 1.5 9~ (cF3)2cF(cF2)6c~l2cH(oH)cH~ococH=cH2 10. (CF3)2CFOC2F4C~H40COCH=CH2 11~ C~Fl7c2H4so2N(c3H7~c2H4ococH=cH2 12~ C7FlsC2H~CONHC4HgOCOCH=CH2 13~ C3F7(cFcF2o)2cFcH2ococH=cH2 14- C7F15COOCH2C(CH3)2CH20COC(CE~3)=cH2 15- C8F17S02N(C2H5)C4HgOCOCH=CH2 16- ~C3F7)2c6H3so~N(cH3)c2H4ococH=cH2 17. C2F5CF \ NC2F~CON(CH3)C2H~OCOCH=CH2 `CF2CF2 18~ C6Fl3cF=cHcH2N(cH3)c2H4ococH=cH2 19- C8F17S02N(C4~19)C2H40COCH=CH2 20- C8Fl7S02N(C2H5)C2H40COCH(CH3)=CH2 Table 6 1. CH2=CHCo2(C2H40)1otC3H60)22(C2H40)9C2H40COCH=CH2 2~ CH2=CHC02(c2H4O)l7cH3 3. CH2=c(cH3)cONH(c3H6o)44H

4- CH2=C(CH3)CO2(C2H4O)goCOC(CH3)=CH2 ~ HS(C2H40)23(C3H6o~35(C2H4O)22 2 ~

Representative compounds of this invention were prepared from the reactants listed in Table l, Eollowing the procedures set forth in Examples l and 2, with stoichiometry and struc~ures summarized in Tables 2 and 3, respectively.

. ~ . .

~2~
--2 a,--Table _l Code Reactant formula Al C8F17S02N ( C2H5 ) C2H4H

A2 C8Fl7so2N(cH3)c2H4ocH2cH(cH2cl)oH

A5 C2HsC ( CH2OH ) 3 B NCO ( CH2 ) 6NHCONCONH ( CH2 ) 6NCO

CH2 (CH2 ~sNCo C CH3C ( CH 20H ) 2COOH

Dl N~CH2CH20H)3 D2 H2N(cH2)6NH2 D3 N(C2H5)3 E CH2CHCH2Cl F HCOOH

G (C2H5~2s04 3~

Example 1 In a one liter, 3-neck flask fitted with a mechanical stirrer, thermometer, condenser, gas inle-t tube, addition funnel and electric heating mantle was placed 1649 ~0.34 mole) Desmodur~ ~-100 biuret triisocyanate, and lO9g ethyl acetate and 4 drops stannous octoate. The mixture was heated to 82C and stirred under a slow N2 stream while slowly adding o~er a period of 3 hours a solution of 3199 (0.55 mole) N-ethyl (perfluorooctane) sulfonamidoethyl alcohol in 212g ethyl acetate and containing 3 drops of stannous octoate. Heating (82C) and stirring was continued for a period of 3 hours to yield mainly a fluorochemical biuret urethane isocyanate intermediate, (c8Fl7so2N(c2H5)c2H4ocoNHcot2Nc6Hl2Nco or more simply (Rf-Q-A~2B-A-NC0, and smaller amounts of B~A-Q-~f)3 and (0CN~At2B-A-Q~Rf with B, A, Q and Rf as defined above.
The temperature was lowered to 70C and 17.3g (0.116 mole) tris(2-hydroxyethyl) amine was added, the temperature raised to 82C, and heating and stirring continued for an additional 1.5 hours.
Infrared absorption analysis of a small portion of reaction mixture indicated that all of the isocyanate groups had been converted to urethane groups to yield a mixture of fluorochemical biurets of composition 1 in Table 2, as the principal product~

Emulsion Preparation The above biuret urethane solution (4179) was combined with 262g of additional ethyl acetate, 988g of distilled water, 38g Tergitol~ 15-S-40 nonionic surfactant and 59 of a fluorochemical poly(oxyalkylene), a copolymer of C8F17S02N(CH3)C2El40CoCH=cH2/ CH2=C(CH3)COO(C~12C.H20)90H
and CH2=c(c~l3)coo(cH2cH2o)gococ(cH3)=cH2, and the mixture stirred and hea~ed at 70C for 20 minutes, then subjected to two passes through a high shear homogenizer. The resulting emulsion was stripped of ethyl acetate (to less .~1 7~

than 1% as measured by gas chromatography) at reduced pressure with a water aspirator and a pot temperature of up to 55C to yield an aqueous emulsion with 18.3%
fluorochemical solids (21% total solids).

Example 2 This example describes the preparation of an anionic biuret urethane of this invention.
Following the general procedure of Example 1, N-ethyl(perfluorooctane) sulfonamidoethyl alcohol (1269g, 2.2 moles) and Desmodur~ N-100 (653g, 1.37 moles were reacted at 82C in ethyl acetate solution using stannous octoate catalyst to yield mainly a fluorochemical biuret urethane isocyanate intermediate, OCN-A-B~A-Q-Rf)2, with some ~-Q-Rf)3 product.
The temperature was lowered to 70C, 30.9g (0.23 mole) l,l,l-trimethylol propane and ~6.8 g (0.35 mole) 2,2-di(hydroxymethyl) propionic acid were added, the temperature raised to 82C and stirring and heating continued for 3 hours. Infrared absorption analysis of a small portion of the reaction mixture indicated complete reaction of the isocyanate groups to yield the fluoro-chemical anionic buiret urethane composition comprising a mixture of products: b, c, d and e (structures in Table 3) in a molar ratio of about 2:1:1 1, respectively.
The triethylamine salt was prepared by adding 35.2g (0.35 mole) triethylamine to the above reaction mixture and heating at 70C for 2 hours to yie:Ld the biuret salt mixture of composition 2 of Table 2.
An aqueous emulsion of the above fluorochemical biuret salt product, cortaining 21.2% fluorochemical solids (24~3% to~al solids) and less than one percent ethyl acetate was prepared following the procedure of Example 1 using the same nonionic emulsifiers.

~2~

Examples 3-10 Following the general procedures o-f Exa~ples 1 and 2, and using the reactants shown in Tables 1 and 2, additional fluorochemical biuret compositions and emulsion~
were prepared. Molar ra~ios of reactants are indicated in Table 2, and product compositions and structures are indicated in Tables 2 and 3.

Table 2 Fluoro- Reactants (moles)***
chemical Acid, alka-biuret Fluoro- Amino or line or quat-Ex. composi- chemical Aliphatic hydroxy Amino ernizing No. tion** Biuret alcohol alcohol acid alcohol Diamine agent 1 a, c B(3) Al(6) Dl(l) 2 b,c,d,e* B(12) Al(24) A5(2) C(3) D3(3) 3 a,f,k B(5) Al(10) Dl(l) D2(1) 4 g, c* B(2) Al(4) C(l) E(l) 5 c B(l) A~(3) 6 i B(7) A2(12) A5(3) 7 c B(l) Al(3) 8 c B(l) A3(3)
9 j B(l) A3(2) A4(1)
10 i B(3) Al(5) H(l) Dl(l)
11 a* B(3) Al(6) Dl(l) F(l)
12 a* B(3) Al(6) Dl(l) F(0.33)
13 a* B(3) ~1(6) Dl(l) G(l)
14 a* B(3) A1(6) Dl(l) G(0~33) _ _ * Salt or quaternized derivatives of ccnpound of Table 3 ** The fluorochemical product compositions are generally mixture~, the likely principal product(s) being s~own in simplified form in Table 3, where ~, A, Q and R~ are as defined above.
*** Reactant structure are shown in Table 1: mole~ shown in parenthesis are relative ~ t3 Table 3 B~A-Q-Rf)2 I~A-Q Rf)2 (~) N-A-B~A-Q-Rf)2 (b) CH3-C-CoOH
A A
B~A-Q-Rf)2 B~A-Q-Rf)2 I~A Q Rf)2 (c) B~A-Q-Rf)3 (d) C2H5-l-A-B~A-Q~Rf)2 IA
B~A-Q-Rf)2 B~A-Q-Rf)2 B~A-Q-R~)2 IA (f) A

A
(e) B-A~Q~Rf B~A-Q-Rf)2 C2Hs-C~A-~A~Q~Rf)2 B~A-Q-Rf)2 .

.

73~

B~A-Q Rf)2 B~A-Q-Rf)2 (g) CH3-C-COOCH (h) C2~l5 - l - A-~-~A-Q-Rf)2 A OH A
B~A--Q~Rf ) 2 ~A--Q-Rf )2 C 2H 5--c -A--~3~A-Q-R f ) 2 B~A--Q--Rf ) 2 A
C2H5--CI--A--B~A-Q-Rf ) 2 1~A - Q-R f ) 2 A
B -A - Q - R f ~ A-B~A-Q-Rf)2 (j) R-A-B~A-Q-Rf)2 B~A-Q~Rf)2 B~A-Q-Rf)2 R
A
( k ) B--A-Q~Rf A
11 -A--B~A--Q--Rf ) 2 ~A--Q--Rf ) 2 '3~
JiL. Q

Examples 11-24 In these examples, several of the fl~orochernical biurets of this invention, specified in Table 4, were used in the Eorm of aqueous emulsions, in the presence of a nonionic textile fiber lubricant (1% SOF), and in combination with one or more nonionic surfactants, to treat samples of scoured nylon 66 greige carpet ~28 oz/yd2) in a padding application (71% wet pickup).
The fluorochemical treated carpet samples were placed on a paper blotter to remove excess emulsion, then dried in a circulating air oven (25 minutes at 70C and 5 minutes at 150C).
The fluorochemical treated, dried samples were then acid dyed, excess aqueous dye solution removed, samples rinsed and dried at 70C and then heated ~or 5 minutes at 130C.
The fluorochemical treated carpet samples were analyzed for fluorine before and after dyeing to measure retention of fluorochemical on the carpet fibers. The fluorochemical treated, dyed samples were evaluated for oil repellency (OR), water repellency (WR) and walk-on soil reqistance (WOS). The results are summarized in Table 4.
The water repellency test is one which is often used for this purpose. The water repellency o treated samples is measured using a water/isopropyl alcohol test, and is expressed in terms of a water repellency rating (0-10) of the treated carpet or fabric. Treated carpets which are penetrated by or resistant only to a 100 percent water/O percent isopropyl alcohol mixture (the least penetrating of the test mixtures) are given a rating of l whereas treated Eabrics re4i~tant to a O percent water/100 percent isopropyl alcohol mixture (the most penetrating of the test mixtures) are given a rating of 10~ Other intermediate values are determined by use of other water/isopropyl alcohol mixtures, in which the percentage amounts of water and i~opropyl alcohol are each multiple3 of 10. The water repellency rating corresponds to the most penetrating mixture which does not penetrate or wet the fabric after 10 seconds contact. In general, a water repellency rating of 1 or 2, is desirable for carpet.
The oil repellency test is also one which is often used for this purpose. The oil repellency of treated carpet and textile samples is measured by AATCC Standard Test 188-1978, which tes-t is based on the resistance of treated fabric to penetration by oils of varying surface tensions. Treated fabrics resistant only to ~ujol~, a brand of mineral oil and the least penetrating of the test oils, are given a rating of 1, whereas treated fabrics resistant to heptane (the most penetrating of the test oils) are given a value of 8. Other intermediate values are determined by use of other pure oils or mixtures of oils.
The rated oil repellency corresponds to the most penetrating oil (or mixture of oils) which does not penetrate or wet the fabric after 10 seconds contact rather than the 30 seconds contact of the Standard Test. Higher numbers indicate better oil repellency. In general, an oil repellency of 2 or greater is desirable for carpet.
The soil resistance of treated and untreated (control) carpet was determined by exposure to pedestrian traffic according to AATCC Test method 122-1979, the exposure site being a heavily travelled industrial area for an exposure of about 15,000 "traffics". The samples are repositioned periodically to insure uniform exposure and are vacuumed every 24 hours during the test and before visual evaluation. The evaluation employed the following "Walk-On-Soiling" (WOS) rating system:

WOS
Rating Descri tion _P
O equal to control +1/2 slightly better (+) or worse (-) than control +l impressive difference compared to control ~1 1/2 very impressive difference compared to control +2 extremely impressive difference compared to control f'``~
~f~

36?

In the tables which follow, the surfactant used is identified according to the following code:

C _ Surfactant A Tergitol~ 15-S-40 B poly(oxyalkylene) copolymer of C8F17S02N(CH3)C2Ha~OCOCH=CH2, CH2=C(CH3)COO(CH2CH20)9oH/
and CH~=C(CH3)COO(CE32CH2O)goCOC(CH3)=CH2 C Triton~ X-405 D Triton~ X-102 E C~E`l7so2N(c2~35)cH2 F C8F17SO2NHC3H6N(cH3)3 G Tween~ 80 H Tergitol~ 15-S-30 I Dowfax~ 2Al ~.2~d~

Table 4 Fluorochemical compositions Properties of treated car~et Percent Fluoro- fluoro-chemical Aqueous emulsion chemical Identity %fluoro- retention Ex~ Table 2 Surfactant chemical -through No. No. Code ~ solids d~eing OR WR WOS
11 1 A,B 15,2 18 84 5 6+1 1/4 12 2 A,B 13,2 21 85 6 4~1 1/2 13 3 C,D 15,3 17 100 5 7-~]. 1/2 14 4 A,E 15,2 19 57 4 5-~1 3/4
15 5 A,E 15,2 18 -- 4 7-~1 1/2
16 6 B 17,5 19 -- 4 7-~1 1/2
17 7 H,I 10,5 19 100 4 3~3/4
18 8 F,G 2,13 16 69 6 8 --
19 9 F,G 2,13 16 77 6 6 --2010B, G 2,13 17 73 5 6 --2111 A,B 15,2 18 98 5 8-~ 2 2212B,F,G 35,1,5 23 93 6 9~3/4 2313 A,B 15,2 18 94 S 8~1 2414B,E',G 35,1,6 22 76 5 8+1 1/4 Control ~ 0 -- 0 NWR** 0 * Percent with re~pect to fluorochemical biuret * * NWR means no water-repellency The test data show that nylon carpet pad-treated with the ~luorochemical biuret has good oil and water repellency and soil resistance and that the fluorochemical biuret i~ retained on the carpet through the ~yeing proce~.

Examples 25-26 Example 25 describes the treatment of nylon carpet fiber with 0.2% (based on %F) aqueous emulsions of a fluorochemical biuret of composition No~ 2 o~ Table 2, in combination with a 3.5 wt 7 ~ aqueous emulsion of a coconut ~_21~LZ 739 oil-based fiber spin finish, and a fluorochemical oxyalkylene and hydrocarbon nonionic surfactant, as indicated in Table 5.
The fluorochemical spin finish emulsion composition adjusted to 0~2% fluorochemical (based on F
content) was applied by a metered slot applicator to melt extruded, undrawn yarn of nylon 66. The yarn was made of 100 Eilaments o 20 denier (per filament). The treated yarn was continuously drawn and texturized and made into level-loop carpet (28 oz./yd2), heat set at 190C for one rninute, acid dyed, dried at 70C for 30 min., heated at 130C for 10 min., and then evaluated, together with an untreated control, Example 26, for oil and water repellency, walk-on soil resistance, and retention of fluorochemical through the dyeing process as determined by fluorine analysis. The testing results are shown in Table 5.

Table 5 Amount of_fluorine on carpet Surfactant used before after Ex. with fluorochemical dyeing, dyeing, %
N Code % ~ _ ppm retention OR WR WOS
25 A,B 13,2 390 302 77 5 5 -~l/2 26 -- -- 0 0 -- 0 ~lWR

The test data show that the fluorochemical biuret provided the carpet with good oil and water repellency and useful soil resistance and was retained on the fiber through the drawing, texturing, tufting and dyeing processes.

Examples_27 30 In examples 27 and 28, two different rainwear fabrics were treated with an aqueous emulsion of a fluorochemical biuret of composition No. 2 of 'l'able ~, in combination with a fluorochemical oxyalkylene and .. .

73~3 hydrocarbon nonionic surfactant, as indicated in Table 6.
The fabrics were treated in a padding operation, dried at 150C for 10 min., and evaluated, together with untreated fahrics, examples 29 and 30, for initial oil repellency (OR) and reslstance to a water spray (SR), then these properties evaluated again after S launderings (5L) and also after one dry cleaning (DC)~
The OR test used was the above-described AATCC
Standard Test 118~-1978, the contact time before observation being the specified 30 sec., an OR value of 3 or greater being particularly desirable for rainwear fabrics.
The water spray rating (SR) is measured by AATCC
Test Method 22-1979. The spray rating is measured using a 0 to 100 scale where 100 i~ the highest possible rating.
In general, a spray rating of 70 or greater is desirable, particularly for outerwear fabric~.
The treated fabrics were laundered u~ing a mechanically agitated automatic washing machine capable of containing a 4 kg load, u~ing water at 50C and a commercial detergent, and then the washed fabrics were tunble-dried in an automatic dryer for 40 minute~ at 70C
and pressed in a flat-bed press (at 154C) before testing.
The treated fabrics were dry cleaned using perchloroethylene containing 1% of a dry cleaning detergent and tumblin~ in a moto~ drive~ tumble jar ~AATCC Test l~ethod 70-1975) or 20 minutes at 25C. After removing excess solvent in a wringer, samples were dried at 70C for 10 minutes, then pressed on each side for 15 seconds on a lat-bed press maintained at 154C.
The test data are ~ummarized in Table 6.

.

.

3~

Table 6 Surfactant used Ex. with fluorochemical %Initial 5L DC
No. Code %SOFa Fabricb OR SR OR SR OR SR
27 A,B 13,20.2 A 3 80 1 50 1 50 28 A,B 13,20.2 B 5.5 70 2 50 1 70 29 ~ O A O O O O O

aO Percent fluorochemical solids on fabric b. Fabric A is 100~ woven polyester; fabric s i3 100%
nylon taffeta The test data show that the rainwear fabrics were provided with oil and water repellency by the fluorochemical biuret, although oil repellency decreased after laundering and dry cleaning.

~n~le~ ~ J~
In examples 31-33/ water-leaf paper sheets were treated with an aqueous emulsion of a fluorochemical biuret of composition No. 2 of Table 2, in combination with a fluorochemical oxyalkylene and hydrocarbon nonionic aurfactant, as indicated in Table 8v The paper sheeta were treated with various concentration of the ~luorochemical emulsion compositiolls using a laboratory aize press (yielding a 93~ wet pickup) and the sheets dried in a photo sheet dryer at 150C and eva uated for oil and water repellency. A comparative untreated paper sheet was also evaluated for oil and water repellancy. The results are given in Table 3.

Table 8 Surfac~nt used with Concentration of Amount of Oil Water Ex. fluorochemical fluorochemical fluorochemical repel- repel No. Code % in bath , wt.% on paper, wt.% lencya lenc~b _ 31 A,B 13,2 1.54 0.3 5 155 32 A,B 13,2 2.56 0.5 5 125 33 A,s 13,2 5.12 l~O 6 118 3~ -- ~- -- -- 0 NWR

a. This was determined by the "Kit Test" described as TAPPI Useful Method 557; the higher the value the better the repellency.
b~ This was determined by the "Cobb Test" described a~
TAPPI-T441-OS-77; the lower the value, the better the water repellency.

The test results show that the paper was provided with oil and water repellency by the application of the fluorochemical biuret, with levels of repellency increasing with increased fluorochemical biuret application~

The various modifications and alterations of this invention will be apparent to those skilled in the art without departing from the scope and spirit of this invention and this invention should not be restricted to that set forth herin for illustrative purposes.

Claims (19)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. Fluorochemical biuret compositions comprising fluorochemical biuret compounds or mixtures of fluorochemical biuret compounds, each biuret compound having one or more monovalent fluoroaliphatic radicals having at least three fully fluorinated terminal carbon atoms and one or more biuret moieties.
said radicals bonded to the biuret moieties by hetero atom-containing or organic linking groups, which linking groups are free of active hydrogen atoms, with the proviso that the fluorochemical biuret compounds contain one or more organic radicals having at least one acid or amino moiety or are salts formed from the compounds containing said acid or amino moiety or that said fluorochemical biuret compounds contain at least three biuret moieties.
2. Fluorochemical biurets according to claim 1, wherein said fluorochemical biurets are represented by the general formula where each R1 is the same or different, and is selected from hydrogen and terminal monovalent organic radicals, selected from alkyl, cycloalkyl, and aryl radicals and combinations thereof, with the proviso that at least one of R1 is said organic radical and contains at least one fluoroaliphatic radical (Rf) and at least one R1 is said organic radical having at least one acid or amino moiety or salts thereof.
3. Fluorochemical biurets according to claim 2 wherein said biurets are represented by the general formula where B is a biuret moiety, -NHCO?CONH-; R2 is a terminal monovalent organic radical selected from alkyl, cycloalkyl, and aryl radicals and combinations thereof, each R2 being the same or different, A is a divalent organic linking group, X is O, S or NR3, where R3 is H or lower alkyl group, Q is a hetero atom-containing or divalent linking group, with the proviso that at least one of R2 or A
contain at least one fluoroaliphatic radical (Rf), R6 is selected from hydrogen, lower alkyl groups having 1 to 4 carbon atoms, and aralkyl groups having 7 to 13 carbon atoms, E is an anion derived from a protonic acid or an alkylating agent, a is zero or 1, p is zero or 1, and m is zero, 1 or 2.
4. Fluorochemical biurets according to claim 3 wherein R2 is CnF2n+1 where n is 6 to 12, A is selected from ?CH2?6 and -C6H3(CH3)-, X is selected from -O- or -NH-, Q is selected from ?CH2?b and SO2NR3(CH2)b where b is 1 to 6 and R3 is an alkyl group having 1 to 4 carbon atoms, and p, m, and a are zero.
5. Fluorochemical biurets according to claim 3 wherein R2 is CnF2n+1 where n is 6 to 12, A is selected from ?CH2?6 and -C6H3(CH3)-, X is selected from -O- or -NH-, Q is selected from ?CH2?b and SO2NR3(CH2)? where b is 1 to 6 and R3 is an alkyl group having 1 to 4 carbon atoms, E is an anion derived from a protonic acid or an alkylating agent selected from formic acid, glycolic acid, acetic acid, diethyl sulfate, and alkyl chloride, p is zero, m is zero, and a is 1.
6. Fluorochemical biurets according to claim 3 wherein R2 is Rf is CnF2n+1 where n is 6 to 12, A is selected from ?CH2?6 and -C6H3(CH3)-, R is ?CH2?b where b is 1 to 6, Q is selected from ?CH2?b and SO2NR3(CH2)? where b is 1 to 6, R3 is lower alkyl having 1 to 6 carbon atoms, p is zero or 1, m is 1 or 2, and a is zero.
7. Fluorochemical biurets according to claim 1, wherein said biurets are represented by the general formula where B is a biuret moiety, -NHCONCONH-, R2 is a terminal monovalent organic radical selected from alkyl, cycloalkyl, and aryl radicals and combinations thereof, each R2 being the same or different; R4 is a polyvalent organic radical;
A is a divalent organic linking group with the proviso that at least one of R2 or A contain at least one fluoroaliphatic radical (Rf); X is O, S or NR3, where R3 is H or a lower alkyl group; Q is a hetero atom-containing or divalent linking group; G is an anionic terminal group selected from COOM1/v, SO3M1/v, OSO3M1/v, PO(OM1/v)2 and OPO(OM1/v)2 where M is hydrogen or a cationic moiety and v is the valence of M, x is 1; p is zero or 1; and y is an integer of 1 to 4, with the proviso that x+y is an integer of 2 to 4.
8. Fluorochemical biurets according to claim 7 wherein G is selected from COOM and SO3M where M is selected from NH4, N(R3)3H where R3 is an alkyl group having 1 to 4 carbon atoms, N(CH2CH2OH)3H, Na and K, R2 is -A-NHCO-X-R[-X-CONH-A-B(-A-NHCO-X-Q-Rf)2]2, where R is selected from -CH2C(C2H5)(-CH2-)2 and -CH(CH2-)2, Rf is CnF2n+1 where n is 6 to 12, A is selected from ?CH2?6 and -C6H3(CH3)-, R4 is -(CH3)C(CH2)? when y is 2 and R4 is ?CH2?b, where b is 1 to 6, when y is 1, X is -O- or -NH-, Q
is selected from ?CH2?b and SO2NR3(CH2)b where b is 1 to 6 and R3 is an alkyl group having 1 to 4 carbon atoms, p is zero or 1, x is 1.
9. Fluorochemical biurets according to claim 1, wherein said biurets are represented by the general formula where B is a biuret moiety, -NHCONCONH-, R2 is a terminal monovalent organic radical selected from alkyl, cycloalkyl, and aryl radicals and combinations thereof, each R2 being the same or different, R4 is a polyvalent organic radical, A is a divalent organic linking group with the proviso that at least one of R2 or A contain at least one fluoroaliphatic radical, G is an anionic terminal group selected from COOM1/v, SO3M1/v, OSO3M1/v, PO(OM1/v)2 and OPO(OM1/v)2 where M is hydrogen or a cationic moiety and v is the valence of M, n is 1 or 2, x is 1, and y is an integer of 1 to 4, with the proviso that x+y is an integer of 2 to 4.
10. Fluorochemical biurets according to claim 9 wherein G is selected from -CO2M and -SO3M where M is selected from H, N(C2H5)3H, K, and Na, R2 is selected from -A-NHCO-X-Q-Rf and -R-X-CONH-A-B[-A-NHCO-X-A-B(-A-NHCO-X-Q-Rf)2]2 where Rf is CnF2n+1 where n is 6 to 12, and Q is selected from ?CH2)b and SO2NR3(CH2)b where b is 1 to 6 and R3 is an alkyl group having 1 to 4 carbon atoms, A is selected from ?CH2?6 and -C6H3(CH3)-, R4 is ?CH2?b, where b is 1 to 6, X is -O-, -NH-, R is ?CH2?b where b is 1 to 6, x is 1 and y is 1.
11. Fluorochemical biurets according to claim 2 or 3, wherein said terminal monovalent organic radical contains at least one biuret moiety.
12. Fluorochemical biurets according to claim 2 or 3, wherein A contains at least one biuret moiety.
13. Fluorochemical biurets according to claim 7 or 9 wherein said terminal monovalent organic radical contains at least one biuret moiety.
14. Fluorochemical biurets according to claim 7 or 9 wherein A contains at least one biuret moiety.
15. A fluorochemical composition comprising a blend of the composition of claim 1 and a fluoroaliphatic radical-containing poly(oxyalkylene) having one or more monovalent fluoroaliphatic radicals having at least three fully fluorinated carbon atoms and one or more poly(oxyalkylene) moieties, said radicals and moieties bonded together by hetero atom-containing or organic linking groups.
16. A fiber finish comprising an organic solution or aqueous emulsion of the fluorochemical composition of claim 1.
17. A method for imparting oil and water repellency and soil resistance to a fibrous substrate which comprises treating the fibers thereof with the fiber finish of claim 16.
18. An oil and water repellent fibrous substrate coated with the fluorochemical composition of claim 1.
19. A process for rendering a fibrous substrate durably oil and water repellent and soil resistant comprising the steps of contacting the fibers thereof with a liquid composition containing the fluorochemical biuret of claim 1, and drying said liquid composition on said fibers.
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KR910004720B1 (en) 1991-07-10
US4668406A (en) 1987-05-26
DE3587649T2 (en) 1994-05-19
JPS60224668A (en) 1985-11-09
AU4025485A (en) 1985-10-10
ZA852045B (en) 1986-10-29
EP0157611A1 (en) 1985-10-09
KR850007623A (en) 1985-12-07
DE3587649D1 (en) 1993-12-16
US4748267A (en) 1988-05-31
EP0157611B1 (en) 1993-11-10

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