DE4141023A1 - Flat recyclable material sheet mfr. for decorative floors or walls - by mixing recyclable granules from e.g. old tyres with binder and applying pigmented flocked pile with or without surface layer - Google Patents
Flat recyclable material sheet mfr. for decorative floors or walls - by mixing recyclable granules from e.g. old tyres with binder and applying pigmented flocked pile with or without surface layerInfo
- Publication number
- DE4141023A1 DE4141023A1 DE19914141023 DE4141023A DE4141023A1 DE 4141023 A1 DE4141023 A1 DE 4141023A1 DE 19914141023 DE19914141023 DE 19914141023 DE 4141023 A DE4141023 A DE 4141023A DE 4141023 A1 DE4141023 A1 DE 4141023A1
- Authority
- DE
- Germany
- Prior art keywords
- layer
- adhesive
- pref
- flocking
- granules
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0078—Measures or configurations for obtaining anchoring effects in the contact areas between layers
- B29C37/0082—Mechanical anchoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0057—Producing floor coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3017—Floor coverings
Abstract
Description
Die Erfindung bezieht sich ausschließlich auf ein Verfahren welches ermöglicht Altgummi sowie Altplastik in veredelter Form dem Wirtschafts- und lndustriekreislauf zurückzu führen. Dadurch werden in diesem Bereich Altlasten ab gebaut, sowie Umweltschäden durch die Gummi- und Kunst stoffverbrennung eingeschränkt oder weitgehend vermieden. Durch den Einsatz von Recyclingmaterial wird die Möglich keit eines maßvollen und behutsamen Umganges mit unseren Ressourcen ermöglicht.The invention relates exclusively to a method which enables old rubber and old plastic in refined Form back to the economic and industrial cycle to lead. As a result, contaminated sites are reduced in this area built, as well as environmental damage caused by rubber and art burning of substances restricted or largely avoided. The use of recycling material makes this possible a moderate and careful handling of our Enables resources.
Der Patentanspruch liegt vorzugsweise im Bereich Fußboden belag, Matten und Bahnen aus Altgummi-, Kautschukgranulat oder Regenerat von z. B. Altreifen, EPDM-Teilen aus der KFZ- oder sonstigen Industrie, sowie im Bereich Wand-, Boden-, oder Deckenplatten aus kunstharzgebundenem Alt kunststoffgranulat hergestellt, vorzugsweise aus ge schreddertem Altplastik (z. B. aus KFZ, Haushalt und Ver packung etc.) in Plattenform oder auch als Formkörper. Durch die anschließende Beflockung oder Kaschierung er halten wir z. B. einen hochwertigen Teppichboden für alle Lebensbereiche wie z. B. Haushalt, Büro, Messestand, PKW, Busse, Züge etc.The claim is preferably in the floor area covering, mats and sheets made from waste rubber, rubber granulate or regrind from z. B. old tires, EPDM parts from the Automotive or other industry, as well as in the area of wall, Floor or ceiling panels made of resin-bonded old Plastic granules made, preferably from ge shredded old plastic (e.g. from cars, household and ver pack etc.) in sheet form or as a shaped body. By subsequent flocking or lamination he we hold z. B. a high quality carpet for everyone Areas of life such as B. Household, office, exhibition stand, car, Buses, trains etc.
Alle im Patentanspruch beschriebenen Produkte sind wie derum Recyclingfähig und müssen nicht deponiegelagert oder verbrannt werden. All products described in the claim are like therefore recyclable and do not have to be landfilled or be burned.
Hierzu werden Matten, bestehend aus einem Bindemittel, z. B. Polyurethan, Melaminharz oder anderem, mit einem bis zu 90%-tigem Altgummimehl oder Granulatanteil als Subs trat verwendet. Diese Matten können eine Stärke von 0,5 - 50 mm aufweisen.For this purpose, mats consisting of a binder, e.g. As polyurethane, melamine resin or other, with one to with 90% waste rubber flour or granulate as subs kicked used. These mats can have a thickness of 0.5 - 50 mm.
Gegebenenfalls notwendige Vorbehandlungen können z. B. sein:If necessary, pretreatments can be done e.g. B. be:
- a) physikalisch (Corona, Beflammen, Plasmabehandlung)a) physical (corona, flame treatment, plasma treatment)
- b) chemisch (Fluor, vorprimern, vorbeschichten z. B. Vulkanisation)b) chemical (fluorine, pre-primer, pre-coat e.g. B. vulcanization)
Darauf wird im Walz-, Gieß-, Spritz-, Siebdruck- oder an deren Verfahren, ein in der gewünschten Farbe pigmentierter reaktiver Beflockungsklebstoff aufgebracht.This is followed by rolling, casting, spraying, screen printing or their process, a pigmented in the desired color reactive flocking adhesive applied.
Wie z. B. in
DE 33 22 695 A1
DE 34 00 340 A1 beschrieben.Such as B. in
DE 33 22 695 A1
DE 34 00 340 A1 described.
Anschließend wird in die Klebstoffschicht ein entsprechend
eingefärbtes Plockmaterial elektrostatisch aufgebracht um
ein textiles Äußeres zu erhalten. Die verwendeten Plock
fasern können jede Länge, vorzugsweise 1 - 4mm und jeden
Titer, vorzugsweise 10 - 50 dtex aufweisen. Sie sind in der
Regel aus Polyester, Polyamid (6 oder 6,6), Polyurethan,
Kunstseide, Baumwolle, Trilobal oder Zellulosefasern.
Die anschließende Trocknung wird bei 120° - 150°C während
ca. 10 Minuten vorgenommen. Nach dem Reinigen (z. B. Bürsten,
Waschen und oder Vakuumabsaugung) erhält man einen Fußboden
belag wie z. B. in
DD 2 30 033 A1
beschreiben, jedoch ohne Verwendung von PVC.A correspondingly colored plock material is then electrostatically applied to the adhesive layer in order to obtain a textile exterior. The Plock fibers used can have any length, preferably 1-4 mm and each titer, preferably 10-50 dtex. They are usually made of polyester, polyamide ( 6 or 6.6 ), polyurethane, rayon, cotton, trilobal or cellulose fibers. The subsequent drying is carried out at 120 ° - 150 ° C for about 10 minutes. After cleaning (e.g. brushing, washing and or vacuum extraction) you get a floor covering such. B. in
DD 2 30 033 A1 describe, but without the use of PVC.
Hierzu wird das Substrat (wie unter 3.1. beschrieben) beschichtet, jedoch ist der Klebstoff weiß eingefärbt. Die hierbei verwendeten Flockfasern sind vorzugsweise aus Polyamid oder Polyester (weiß oder farblos ). Nach der Trocknung oder Reinigung der beflockten Bahn oder Matte, wird im Thermoumdruckverfahren (Sublimation) jedes gewünschte Design, Emblem oder Schriftzug, bei einer Tempe ratur von 160° - 220° C auf die Oberfläche aufgedampft. Dadurch ist es möglich, ohne Verlust des textilen Charak ters, Teppichböden für fast alle Bereiche herzustellen z. B. für Haushalt, Messestände, Büroräume, Ämter, öffentliche Verkehrsmittel, PKW etc.)For this, the substrate (as described under 3.1.) coated, but the adhesive is colored white. The flock fibers used here are preferred made of polyamide or polyester (white or colorless). After drying or cleaning the flocked web or Matte, each in thermal transfer printing (sublimation) desired design, emblem or lettering, for a tempe temperature of 160 ° - 220 ° C evaporated onto the surface. This makes it possible without losing the textile character ters to produce carpets for almost all areas e.g. B. for household, exhibition stands, offices, offices, public Means of transport, cars etc.)
Für die Beurteilung in Betracht zu ziehende Druckschriften:
DE 27 32 576 C2
DE PS 4 518
DE 23 21 592 B2
DE 26 51 392 A1
GB 20 84 931
GB 15 18 252
GB 14 52 130
DE 39 08 142 A1.
Publications to be considered for assessment:
DE 27 32 576 C2
DE PS 4 518
DE 23 21 592 B2
DE 26 51 392 A1
GB 20 84 931
GB 15 18 252
GB 14 52 130
DE 39 08 142 A1.
3.2.2. Bei Verwendung von z. B. Baumwoll- oder Viskoseflocken, kann die Einfärbung auch mittels eines direkten Druck verfahrens ( z. B. Siebdruck ) vorgenommen werden.3.2.2. When using z. B. cotton or viscose flakes, the coloring can also be done by direct printing procedure (e.g. screen printing).
3.3.1.Hierzu wird eine gestanzte oder geschnittene Recyclingmatte im Siebdruck, RSD, Prägedruck oder mit Spritztechnik (Spritzmaske) im gewünschten Design mit Kleb stoff versehen und anschließend beflockt. Nach dem Trocknen und Reinigen erhält man eine hochwertige Fußmatte aus Alt material, die selbst wieder Recyclingfähig ist.3.3.1 For this purpose, a punched or cut Recycling mat in screen printing, RSD, embossing or with Spray technology (spray mask) in the desired design with adhesive provided fabric and then flocked. After drying and cleaning you get a high quality doormat made of old material that can be recycled itself.
3.3.2.Bei Verwendung von weißpigmentiertem Klebstoff, sowie weißem oder farblosen Flockmaterial, ist es möglich Fuß matten für Haushalt, Industrie oder KFZ in allen Farben oder Designs herzustellen. Das dazu gebräuchliche Verfahren wurde unter Punkt 3.2.1. angesprochen. (Termoumdruckverfahren oder Sublimation)3.3.2. When using white pigmented adhesive, as well white or colorless flock material, it is possible foot mats for household, industrial or automotive in all colors or Making designs. The procedure used for this was under point 3.2.1. addressed. (Thermal transfer printing or sublimation)
Dazu wird eine Recyclingmatte mit einem transparentem, flexi blen, jedoch pigmentierten (Nachleuchtpigment ) Lack vor lackiert. Anschließend wird ein transparenter Beflockungs klebstoff (2-komponentig oder 1 K reaktiv) aufgebracht und elektrostatisch weiß oder transparent beflockt. Nach dem Trocknen und Reinigen der Matte erhält man einen Teppichboden der flächig oder partiell verlegt den gängigen Sicherheitsvorschriften genügt.For this, a recycling mat with a transparent, flexi pale, but pigmented (afterglow pigment) paint painted. Then a transparent flocking adhesive (2-component or 1-component reactive) applied and flocked electrostatically white or transparent. After drying and cleaning the mat you get one Carpet that is laid flat or partially the usual Safety regulations are sufficient.
Das Nachleuchtpigment kann vollflächig, in Schriftform (z. B. Notausgang) oder in graphischer Form (z. B. Pfeile) aufgebracht sein.The afterglow pigment can cover the entire surface, in writing (e.g. emergency exit) or in graphic form (e.g. arrows) be upset.
Patentliteratur hierzu:
EP O 1 73 762 A1
FR A - 2-1 76 559
FR A - 2-3 84 836
DE A - 29 49 901
US A - 28 38 762,Patent literature on this:
EP O 1 73 762 A1
FR A - 2-1 76 559
FR A - 2-3 84 836
DE A - 29 49 901
US A - 28 38 762,
3.5. Alle Recyclingmatten aus Altgummi können anstatt einer Beflockung, auch durch jedweder Art von Kaschierung veredelt werden (z. B. Textil, Leder, Kunststoff etc), ebenso durch Beschichtung mit Glimmer, Kork, Quarzsand, Kiesel etc.3.5. All recycled mats made from waste rubber can instead flocking, also by any type of lamination be refined (e.g. textile, leather, plastic, etc.), also by coating with mica, cork, quartz sand, Pebbles etc.
3.6.1. Hierzu werden die Recyclinggranulat bestehenden Platten mit einer entsprechenden Oberfläche versehen, die es einem Klebstoff erlaubt auch bei schlechter Haftung zum Substrat einen Planen mechanisch verankerten Klebstoffilm zu bilden. Hierzu wird die Oberfläche z. B. in geringen Abständen längs und/oder quer gefräßt oder hohlgebohrt, um einem ca 100% Festkörperklebstoff festen Halt zu geben. (siehe Zeichnung, Blatt 8)3.6.1. For this purpose, the recycling granules are made Provide plates with an appropriate surface that it allows an adhesive even with poor adhesion to the Substrate a tarpaulin mechanically anchored adhesive film to build. For this, the surface z. B. in small Gaps milled or drilled lengthways and / or crossways, to give a firm hold to an approx. 100% solid adhesive. (see drawing, sheet 8)
Damit wird erreicht, das nach dem Beflocken und Trocknen ein statisch, sowie dynamisch stabiles Sandwichelement vorliegt, welches durch die Beflockung einen dekorativen Charakter aufweist und als Bauelement eingesetzt werden kann.This is achieved after flocking and drying a statically and dynamically stable sandwich element is present, which is a decorative by the flocking Has character and can be used as a component can.
Alle von 3.1. bis 3.5. beschriebenen Verfahren können angewendet werden.All from 3.1. until 3.5. described methods can be applied.
3.7. Alle vorstehend benannten Produkte können auch im sogenannten MC-Verfahren dekorativ gestalltet werden. (Erfinder: Firma Maag + Schenk, Reutlingen).3.7. All of the above products can also be found in so-called MC processes can be designed decoratively. (Inventor: Maag + Schenk, Reutlingen).
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19914141023 DE4141023A1 (en) | 1991-12-12 | 1991-12-12 | Flat recyclable material sheet mfr. for decorative floors or walls - by mixing recyclable granules from e.g. old tyres with binder and applying pigmented flocked pile with or without surface layer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19914141023 DE4141023A1 (en) | 1991-12-12 | 1991-12-12 | Flat recyclable material sheet mfr. for decorative floors or walls - by mixing recyclable granules from e.g. old tyres with binder and applying pigmented flocked pile with or without surface layer |
Publications (1)
Publication Number | Publication Date |
---|---|
DE4141023A1 true DE4141023A1 (en) | 1993-06-17 |
Family
ID=6446905
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19914141023 Withdrawn DE4141023A1 (en) | 1991-12-12 | 1991-12-12 | Flat recyclable material sheet mfr. for decorative floors or walls - by mixing recyclable granules from e.g. old tyres with binder and applying pigmented flocked pile with or without surface layer |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE4141023A1 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29609129U1 (en) * | 1996-05-21 | 1996-08-14 | Fischer Arno | Flooring |
GB2379934A (en) * | 2001-09-21 | 2003-03-26 | Cheng-Kuo Chiang | Method for making a cushion pad from comminuted used tyres |
WO2004012918A1 (en) * | 2002-07-26 | 2004-02-12 | Dario Giacomo Tolio | Process for manufacturing a composite product from recycled plastic materials, as well as product obtained with by such process |
WO2004058416A1 (en) * | 2002-12-24 | 2004-07-15 | Giuseppe Raia | Process for finishing the surface of an article and article thus obtained |
WO2007026167A1 (en) * | 2005-09-02 | 2007-03-08 | Haydale Limited | Processing of particulate materials, recycling methods, especially for rubber |
ITTO20080836A1 (en) * | 2008-11-13 | 2010-05-14 | Abet Laminati Spa | PROCEDURE FOR OBTAINING DECORATIVE PANELS BASED ON THERMOPLASTIC RESIN, PLANT FOR THE CONSTRUCTION OF SUCH PROCEDURE AND PANELS SO OBTAINED. |
USRE41945E1 (en) | 2001-08-16 | 2010-11-23 | Ecore International Inc. | Impact sound insulation |
US8113495B2 (en) | 2005-05-02 | 2012-02-14 | Downey Paul C | Vibration damper |
US8240430B2 (en) | 2002-10-01 | 2012-08-14 | Downey Paul C | Noise and vibration mitigating mat |
US9914011B2 (en) | 2015-06-25 | 2018-03-13 | Pliteq Inc. | Impact damping mat, equipment accessory and flooring system |
US10676920B2 (en) | 2015-06-25 | 2020-06-09 | Pliteq Inc | Impact damping mat, equipment accessory and flooring system |
-
1991
- 1991-12-12 DE DE19914141023 patent/DE4141023A1/en not_active Withdrawn
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29609129U1 (en) * | 1996-05-21 | 1996-08-14 | Fischer Arno | Flooring |
USRE41945E1 (en) | 2001-08-16 | 2010-11-23 | Ecore International Inc. | Impact sound insulation |
GB2379934A (en) * | 2001-09-21 | 2003-03-26 | Cheng-Kuo Chiang | Method for making a cushion pad from comminuted used tyres |
GB2379934B (en) * | 2001-09-21 | 2003-08-13 | Cheng-Kuo Chiang | Method for making cushion pad |
WO2004012918A1 (en) * | 2002-07-26 | 2004-02-12 | Dario Giacomo Tolio | Process for manufacturing a composite product from recycled plastic materials, as well as product obtained with by such process |
US8556029B2 (en) | 2002-10-01 | 2013-10-15 | Paul C. Downey | Noise and vibration mitigating mat |
US8240430B2 (en) | 2002-10-01 | 2012-08-14 | Downey Paul C | Noise and vibration mitigating mat |
WO2004058416A1 (en) * | 2002-12-24 | 2004-07-15 | Giuseppe Raia | Process for finishing the surface of an article and article thus obtained |
US8113495B2 (en) | 2005-05-02 | 2012-02-14 | Downey Paul C | Vibration damper |
WO2007026167A1 (en) * | 2005-09-02 | 2007-03-08 | Haydale Limited | Processing of particulate materials, recycling methods, especially for rubber |
EP2186636A1 (en) * | 2008-11-13 | 2010-05-19 | ABET LAMINATI S.p.A. | Process for the production of decorative panels based on thermoplastic resin, plant for carrying out said process and panels obtained thereby |
ITTO20080836A1 (en) * | 2008-11-13 | 2010-05-14 | Abet Laminati Spa | PROCEDURE FOR OBTAINING DECORATIVE PANELS BASED ON THERMOPLASTIC RESIN, PLANT FOR THE CONSTRUCTION OF SUCH PROCEDURE AND PANELS SO OBTAINED. |
US9914011B2 (en) | 2015-06-25 | 2018-03-13 | Pliteq Inc. | Impact damping mat, equipment accessory and flooring system |
US10676920B2 (en) | 2015-06-25 | 2020-06-09 | Pliteq Inc | Impact damping mat, equipment accessory and flooring system |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
8141 | Disposal/no request for examination |