EP0462063A1 - Fluorinated paper sizes - Google Patents

Fluorinated paper sizes Download PDF

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Publication number
EP0462063A1
EP0462063A1 EP91810425A EP91810425A EP0462063A1 EP 0462063 A1 EP0462063 A1 EP 0462063A1 EP 91810425 A EP91810425 A EP 91810425A EP 91810425 A EP91810425 A EP 91810425A EP 0462063 A1 EP0462063 A1 EP 0462063A1
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EP
European Patent Office
Prior art keywords
carbon atoms
perfluoroalkyl
alkylene
group
substituted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP91810425A
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German (de)
French (fr)
Inventor
Kirtland P. Dr. Clark
Robert A. Dr. Falk
Michael Dr. Jacobson
Athanasios Dr. Karydas
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Novartis AG
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Ciba Geigy AG
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Publication of EP0462063A1 publication Critical patent/EP0462063A1/en
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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/16Sizing or water-repelling agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/11Halides

Definitions

  • This invention relates to a method of rendering cellulosic products, paper or non-woven article oil and water repellent by applying thereto an effective amount of a stable aqueous fluorochemical solution or emulsion as a size in the absence of any cationic resin coadditive, said fluorochemical being comprised of selected multiple perfluoroalkyl terminated acids, salts or oligomers, optionally in the presence of starch or modified starch.
  • the instant method differs from that of the prior art, as exemplified by U.S. Patent No. 4,426,466, by requiring no cationic resin coadditive in order to achieve the desired level of oil and water repellency on the sized substrate.
  • the object of this invention is to provide a method for treating cellulosic products, paper or non-woven articles to impart oil and water repellency thereto by applying thereto an aqueous solution or emulsion of a perfluoroalkyl substituted acid, salt or oligomer in the absence of any cationic polymer retention aid.
  • the instant invention pertains to a method for treating a cellulosic product, paper or non-woven article to impart oil and water repellency thereto, which method comprises applying from an aqueous solution or emulsion to said product, paper or non-woven article an effective amount of a fluorochemical compound of formula I (R f ) p - G -(L) q
  • R f is independently a straight or branched chain hydrophobic, oleophobic fluoroaliphatic group of 1 to 20 carbon atoms or pefluoroalkyl of 2 to 12 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, or an oligo(hexafluoropropene oxide) terminal group,
  • L is a moiety selected from the group consisting of wherein M is hydrogen, an alkali metal, ammonium or organoammonium ion; R1, R2 and R3 are independently hydrogen, alkyl of 1 to 4 carbon atoms or said alkyl substituted by hydroxyl; Q is a halide or an anion derived from an inorganic or organic acid; Q1 is an anion of an inorganic or organic acid, G1 is a divalent radical of 1 to 6 carbon atoms, or said radical substituted by hydroxy; T1 is a monomer unit derived from a hydrophilic vinyl monomer or salt thereof; T2 is a monomer unit derived from a hydrophobic vinyl monomer; r is 1 to 500 with the proviso that the ratio of r to t is > 0,8, t is 0 to 499 and the sum of r plus t is 1 to 500; p is 2 to 6; q is 1 to 6; and G is a (p+q)-valent linking group; when
  • the fluorochemical sizes of the instant invention are acids, salts or oligomers which contain one or more fluoroaliphatic radicals R f .
  • Each R f radical can be the same or different from the other R f radicals in the fluorochemical compound used as the sizing agent.
  • R f is a monovalent, fluorinated, aliphatic, preferably saturated, organic radical having at least three fully fluorinated carbon atoms, Preferably, R f contains not more than 20 carbon atoms since such a large radical results in the inefficient use of the fluorine content.
  • the skeletal chain of R f can be straight, branched or, if sufficiently large, cyclic and can include catenary divalent oxygen atoms or trivalent nitrogen atoms bonded only to carbon atoms.
  • R f is fully fluorinated, but carbon-bonded hydrogen or chlorine atoms can be present as substituents on the skeletal chain of R f provided that not more than one atom of either hydrogen or chlorine is present for every two carbon atoms in the skeletal chain of R f and further provided that R f contains at least a terminal perfluoromethyl group or perfluoroisopropyl moiety.
  • R f has an average of about 6 to 12 carbon atoms.
  • the R f group usually represents a mixture of perfluoroalkyl moieties.
  • said R f group also usually concomitantly contains a small fraction of perfluoroalkyl groups with a higher number of carbon atoms.
  • the perfluoroalkyl group is preferably a mixture of C4F9-, C6F13-, C6F17-, C10F21-, C12F25- and C14F29-.
  • R f is independently a straight or branched chain hydrophobic, oleophobic fluoroaliphatic group of 1 to 20 carbon atoms or perfluoroalkyl of 2 to 12 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, or an oligo(hexafluoropropene oxide) terminal group.
  • G as an alkanepoly-yl group is a straight or branched chain moiety, usually branched.
  • the instant compounds of formula I are represented by formula II or III wherein R f is a straight or branched chain perfluoroalkyl of 1 to 18 carbon atoms or said perfluoroalkyl substituted by perfluoroalkoxy of 2 to 6 carbon atoms, E is branched or straight chain alkylene of 1 to 10 carbon atoms or said alkylene interrupted by one to three groups selected from the group consisting of -NR-, -O-, -S-, -SO2-, -COO-, -OOC-, -CONR-, -NRCO-, -SO2NR- and NRSO2- or terminated at the R f end with -CONR- or -SO2NR-, where R f is attached to the carbon or sulfur atom, and for formula I, X is -S- -O-, SO2-, or -NR-, and for formula II, X is -CONR- or -SO2NR-, where R f is
  • the instant compounds of formula II are those where R f is perfluoroalkyl of 2 to 14 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH2CH2-, -CH2CH2N(CH3)CH2CH2-, CH2CH2SO2NCH2CH2- or SO2NCH2CH2-, X is -S- or -SO2-, and m is 1 or 2, M is an organoammonium ion.
  • R f is preferably perfluoroalkyl of 6 to 14 carbon atoms, more preferably perfluoroalkyl of 6 to 12 carbon atoms.
  • E is preferably a branched or straight chain alkylene of 2-6 carbon atoms, or said alkylene interrupted by one group selected from the group consisting of -NR-, -O-, -S-, SO2-, -O2C-, -CONR-, and -SO2NR-. Most preferably E is ethylene.
  • X is -S-, -SO2-, or -O-; most preferably -S-, or -SO2-.
  • R is independently hydrogen, alkyl or hydroxyalkyl of 1 to 7 carbon atoms.
  • Preferred alkyl groups are those containing 1-6 carbon atoms such as methyl, ethyl and the like; more preferably methyl.
  • Preferred hydroxyalkyl groups are those containing 1-3 carbon atoms, most preferably 2-hydroxyethyl.
  • n is 1 or 2 and m is independently 1-3, most preferably 1-2.
  • M is independently hydrogen, an alkali metal, ammonium or organoammonium ion.
  • Suitable alkali metals include sodium, potassium or lithium. Sodium or potassium is the preferred alkali metal.
  • Suitable organoammonium ions include diethanolammonium, triethanolammonium, triethylammonium and the like, preferably triethanolammonium.
  • M is an organoammonium ion.
  • R f is perfluoroalkyl of 6 to 14 carbon atoms
  • E is an alkylene link of up to 10 carbon atoms
  • X is sulfur
  • Y is alkylene of 2 to 4 carbon atoms
  • k is 1
  • M is an organoammonium ion. i.e.
  • R f is perfluoroalkyl of 6 to 12 carbon atoms
  • E is ethylene
  • X is -SO2-
  • Y is alkylene of 2 to 4 carbon atoms
  • k is 0,
  • m is 1, and M is an organoammonium ion. i.e.
  • R f is perfluoroalkyl of 2 to 14 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms
  • E is alkylene of 2 to 6 carbon atoms, -CONHCH2CH2-, -CH2CH2N(CH3)CH2CH2-, CH2CH2SO2NCH2CH2- or SO2NCH2CH2-
  • X is -S- or -SO2-
  • k is 0 or 1
  • m is 1 or 2
  • M is an organoammonium ion.
  • R f -neopentyl phosphorus derivatives of formula IV, V or VI wherein R f is a straight or branched chain perfluoroalkyl of 2 to 12 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms,
  • the instant compounds are those where R f is perfluoroalkyl of 2 to 12 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH2CH2-, -CH2CH2N(CH3)CH2CH2-,-CH2CH2SO2NHCH2CH2-, -CH2CH2OCH2CH2-, or -SO2NHCH2CH2-, and X is -S-,-SO2- or -O-.
  • R f perfluoroalkyl of 6 to 12 carbon atoms
  • E is ethylene
  • X is S
  • M is an organo ammonium ion.
  • the most preferred compound is 5,5-bis(1,1,2,2-perfluorodecylthiomethyl)-2-hydroxy-2-oxo-1,3,2-dioxaphosphorinane, triethanolamine salt.
  • Suitable hydrophilic monomers include, without limitation, hydroxy substituted lower alkyl acrylates and methacrylates, acrylamide, methacrylamide, C1-C2-lower alkyl acrylamide and methacrylamide, ethoxylated acrylates and methacrylates, hydroxy substituted lower alkyl acrylamide and methacrylamide, hydroxy substituted lower alkyl vinyl ethers, sodium ethylene sulfonate, sodium styrene sulfonate, 2-acrylamido-2-methylpropanesulfonic acid, N-vinylpyrrole, N-vinyl succinimide, N-vinyl-2-pyrrolidone, 2- and 4-vinylpyridine, acrylic acid, methacrylic acid, amino (including quaternary ammonium) substituted lower alkyl acrylates and methacrylates.
  • the hydrophilic vinyl monomers include 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, acrylamide, methacrylamide, N,N-dimethylacrylamide, N-vinyl-2-pyrrolidone, acrylic acid and methacrylic acid.
  • Suitable hydrophobic vinyl monomers include, without limitation, C1-C18-alkyl acrylates and methacrylates, acrylonitrile, styrene, vinyl alkanoates, vinyl alkyl ethers, alkenes and haloalkenes.
  • hydrophobic vinyl monomers include methyl methacrylate and vinyl acetate.
  • Prior-art di-perfluoroalkyl group containing acids as described in U.S. 4,239,915; 4,419,298; 4,426,466; 3,478,116, and 3,578,701 are disclosed as useful, inter alia, for textile treating or as chromium complexes which are useful as grease or oil repellents for paper.
  • these acids possess, in general, very limited water solubility and therefore require an organic solvent, or the like, for the application of the di-perfluoroalkyl group containing acids to the cellulose, synthetic or natural polyamide substrate in order to obtain the desired oil and water repellent properties.
  • organic solvent containing solutions are often undesirable due to odor, toxicity and flammability hazards. Furthermore, such organic solvent containing systems tend to be inefficient.
  • ammonium and amine salts of the present invention prepared by reacting the corresponding di-perfluoroalkyl group containing acids with ammonia or the amine in a diluent substantially inert to the acid and ammonia or amine reactants.
  • the reaction can be produced at temperatures between 0° and 100°C, preferably at ambient temperature conditions.
  • the amine is introduced in gaseous forms, such as anhydrous ammonia or methyl amine, it can be bubbled through the acid in the liquid diluent medium. As the reaction tends to be exothermic, cooling of the reaction vessel may be advantageously employed.
  • the ammonium or amine salts reaction product can be recovered by precipitation, or evaporation of the diluent.
  • the ammonium or amine salt need not be separated from the solvent media.
  • the amines should be water soluble mono- or polyamines having a water solubility of at least 2 % by weight.
  • Suitable amines are aminomethane, aminoethane, 1-aminopropane, 2-aminopropane, 1-aminobutane, -amino-2-methyl-propane, 1,1-dimethylethylamine, 1-aminopentane, isoamylamine, tert-amylamine, allylamine, dimethylamine, diethylamine, diisopropylamine, trimethylamine, triethylamine, tri-n-butylamine, ethylenediamine, 1,2-propanediamine, trimethylenediamine, 1,3-diaminobutane, 1,4-diaminobutane, hexamethylene diamine, diethylenetriamine, triethylenetriamine, tetraethylenepentamine, polyethyleneimine having an average of about 20, 80, 120 or 200 units, diethylaminopropylamine, ethanolamine, diethanolamine, triethanolamine, ethylenediaminetetraacetic acid,
  • quaternary ammonium salts can be obtained from tetraalkylammonium bases by neutralization.
  • Phosphate products such as SCOTCHBAN FC-807 (3M Co.) and ZONYL RP (DUPONT CO.) contain single-tailed perfluoroalkyl impurities that detract from the product effectiveness. These impurities are volatile, and act as surfactants allowing water wetting and penetration. In fact these by-products are themselves sold as surfactants - namely, ZONYLS FSE, FSP, FSJ, and UR.
  • Preferred products of phosphate, carboxylate or other type acid functionalities should consist of 98 % or greater of multiple R f -tailed products to minimize volatility and wetting.
  • Novel, and entirely twin-tailed, bis-perfluoroalkyl phosphates useful for paper sizing are the subject of a copending U.S. Patent application Serial No. 513,356.
  • Multiply perfluoroalkyl terminated acid salts, and oligomers are useful to coat paper surfaces because they have a low free surface energy that provides oil and water repellency.
  • Compounds containing a single R f -function are much more readily available, but do not provide nearly the same degree of repellency to preformed paper especially when applied from solution or emulsion. Further, they do not have sufficient thermal stability.
  • Prior-art bis-perfluoroalkyl terminated monocarboxylic acid salts are not sufficiently soluble as concentrates or in the pad bath media. It is necessary for an external size that it be applied from homogeneous solution, without the concurrent use of emulsifiers or surfactants, since they detract from oil and water repellency. This is accomplished, according to this invention, by designing the effective molecule with an increased hydrophilic/lipophilic balance (HLB) to insure solubility.
  • HLB hydrophilic/lipophilic balance
  • the acids also must be thermally stable with regard to bond fragmentation and/or volatility to at least 200°C, for 1-2 hours, in order to be acceptable for baking applications.
  • One feature that affects volatility is that the molecule generally has to have a molecular weight of greater than 1000. The need for such a high molecular weight is not expected, but must be due at least in part to the high surface area exhibited by a good paper size. This generally precludes the use of single-tail R f chemicals.
  • Features affecting thermal stability vary with each candidate structure, but can be quantified by high temperature baking studies, thermal gravimetric analyses, and differential scanning calorimetry.
  • Monomeric or low molecular weight products are preferred for optimum surface coverage at low application levels since they can more freely orient themselves when compared with high molecular weight polymers that have fixed bond distances. Fluorochemical polyurethanes, for example, perform inadequately at low application levels.
  • the structure must be at least 1 % soluble in water so that it can be pre-diluted in the pad bath before application. This factor is quite important and can generally be predetermined by consideration of the hydrophobic/lipophobic balance (HLB) of the molecule under consideration. It is critical that the sizing agent retain good solubility. Practical performance criteria can only be determined by actual testing and are quantified Certain useful long chain bis-perfluoroalkyl terminated carboxylic acids and salts thereof are the subjects of copending U.S. Patent applications Serial Nos.
  • EP-A-O 376 882 include (C8F17CH2CH2SCH2)2C(CH2OH)SCH(CO2H)CHCH2CO2H, (C8F17CH2CH2SCH2)2C(CH2OCH2CO2H), and (C8F17CH2CH2SO2CH2)2C(CH2OCH2CO2H)2
  • Additional compounds with acceptable hydrophilic functionalities for this invention include-
  • Compounds 1. and 2. are prepared by the oligomerization of (C8F17CH2CH2SCH2)2C(CH2OH)CH2SH and acrylamide and acrylic acid respectively.
  • the mercaptan is prepared from the bromohydrin described in copending U. S. Patent application Serial No. 444,073.
  • Compound 3. is prepared analogously to other diacids cited in EP 0319942.
  • Compound 4. is prepared by sulfation of the diol described in U.S. Patent No. 4,898,981.
  • the subject multiple perfluoroalkyl terminated acid salts, and oligomers of formula (I) are used by dissolving them in an alkaline aqueous application formulation.
  • a concentrate is prepared containing 5 to 80 % by weight of the neutralized acid, optionally in the presence of excess base.
  • the perfluorochemical is applied from water or from a solvent soluble in water to at least 0.1 %.
  • suitable aqueous dilutions advantageously contain 0.005 % to 5 %, preferably 0.005 % to 0.2 % by weight of the fluorochemical at use dilution.
  • Conventional adjuvants such as water repellent assistants, bacteriostats, coloring agents, surface conditioners and the like, may be included in an amount between about 0.01 % and 10 % by weight in the solution.
  • sizing agents may be present in the amounts of 0.01 % to 10 % by weight.
  • the sizing agent may be a natural sizing agent such as animal glue, asphalt emulsions, wax emulsions, rosins, starches; a semi-synthetic sizing agent such as a fatty acid salt or complex, a fortified rosin, e.g., trisodium maleoprimaric acid salt, sodium alginate or sodium carboxymethyl-cellulose; or a synthetic sizing agent such as an alkylketene dimer, alkylsuccinic anhydrides, polyvinyl alcohol, styrene-maleic anhydride polymers, and the like. Also, mixtures thereof may be used.
  • a natural sizing agent such as animal glue, asphalt emulsions, wax emulsions, rosins, starches
  • a semi-synthetic sizing agent such as a fatty acid salt or complex, a fortified rosin, e.g., trisodium maleoprimaric acid salt
  • suitable dilutions for topical application contain the following:
  • formulations are applied to the surface of the cellulosic, natural or synthetic material by conventional techniques, including padding, spraying, coating, washing, and brushing. After application, the treated surface is dried, with or without an intermediate washing stage. The resulting surface is now water and oil resistant.
  • Suitable cellulosic and natural substrates for topical application include paper, non-woven fabrics, textiles, paperboard, wood, wood fiber products such as plywood, hair, including wool, hides, leather, and feathers.
  • non-charged additives such as starch, polyvinyl alcohol, protein, cellulose based thickeners and latex systems.
  • an oxidized or cationically modified starch can be used.
  • a cationic starch to improve the performance of the subject multiple perfluoroalkyl terminated acids, salts, and oligomers of formula (I) has not previously been reported.
  • Starches are often used as paper additives for performance and economic reasons. They effect the strength and finish of the paper, by increasing its flexibility. They also prevent dusting and linting, and promote barrier properties, by restricting the penetration of fluids, inks, and coatings into the sheet.
  • Suitable cationic agents may include cationic modified starches, such as INTERBOND C, LOK-SIZE 30, CATO 2, CATO 15 and CATO 17 from Hercules Inc.
  • Cationic agents conventionally used to treat cellulose materials such as paper pulp, include conventional cationic modified starches, such as INTERBOND C, LOK-SIZE 30, CATO 2, CATO 15 and CATO 17 cationic modified aminoplast resins such as KYMENE 557H from Hercules Inc.; cationic polymers such as HYPO WB-4000 with W.R. Grace Inc.
  • one or more of a wide choice of water proofing sizing agents selected from classes such as alkyl anhydrides, e.g., FIBRON 68; alkyl ketene dimers, e.g., AQUAPEL 360 XC or HERCON 40; polyurethane emulsions, e.g., GRAPHSIZE C; acrylic resins, e.g., CARBOSET; stearyl amine surfactants, e.g., ETHOMEEN 18/25 complexed with a fatty acid, e.g., stearic acid; NEOFAT 14, NEOFAT 47 or HYSTRENE 9718, can also be added.
  • alkyl anhydrides e.g., FIBRON 68
  • alkyl ketene dimers e.g., AQUAPEL 360 XC or HERCON 40
  • polyurethane emulsions e.g., GRAPHSIZE C
  • Suitable hydrophobic sizing agents are described by Davis, et al., TAPPI, 39 (1) pp. 21-23 (1956) and in U.S. Patent Nos. 4,243,481 and 4,279,794.
  • Samples of fluorochemicals are diluted to the test application levels with distilled water.
  • the solutions are added to a 4 % aqueous solution of papermaker's starch and then applied to unsized paper by padding (paper dipped through starch solution, and passed through single nip rollers).
  • the resulting sheets are dried at ambient conditions for 15 minutes, then 3 minutes at 200°F (93°C) in an "Emerson Speed Drier" (heated metal plate with canvas cover).
  • This mixture is then poured over a 100 mesh wire screen, with a vacuum applied from below which pulled the water from the pulp mixture to form a sheet on the screen.
  • the wet sheet is removed from the screen and dried between another screen and hard surface at a pressure of approximately 0.4 lb/in2 at 110°C for 1 1/2 hours.
  • One ml of hot (110°C) corn oil is placed on the paper and the time is noted for penetrations to occur (20 min. max).
  • 1 ml of hot (80°C) water containing 0.5 % of Triton X-165 wetting agent (from Rohm & Haas) placed on the paper is tested.
  • Creased test papers are placed over a grid sheet imprinted with 100 squares. Five grams of sand are placed in the center of the crease. A mixture of synthetic oil and a dye for visualization is pipetted onto the sand and the samples are maintained at 60°C for 24 hours. Evaluation is determined by the percentage of the grid that stains.
  • Another aspect of this invention describes to a substrate containing 0.005 to 5 % by weight of a fluorine-containing composition, at least part of said fluorine being provided by one or more units derived from the subject R f -chemicals.
  • the AATCC Oil Rating was determined according to Standard Test method 118-1983 of the American Association of Textile Chemists and Colorists. Ratings are given from 0 (minimum) to 8 (maximum). A commonly accepted level of repellency for oil repellent fabrics in the United States is an oil repellency of 4.
  • the compound is dissolved, generally in the form of its salt, at 20 % Actives and the aqueous concentrate is heated at 60°C for two weeks.
  • the concentrate is observed for changes in turbidity, pH, and composition. Changes of greater than 10 % in any criteria constitute failure.
  • the compound is applied to paper as an external size at 0.2 % Actives and then treated at 200°C for 1 hour.
  • the samples are evaluated based on the Grease Resistance Test and the AATCC Oil Test. Oil penetration and/or an Oil Kit Rating below 3 indicates failure.
  • the compound must exhibit a solubility of at least 20 % in the concentrate and 1 % in the pad bath.
  • a sample is internally sized and heated to 204°C for 30 minutes. The sample is then tested for Oil Kit, and hold-out on hot, 110°C, Com Oil and hot, 80°C, Triton X-165 solution.
  • This example describes comparative external size performance of certain carboxylic acid salts and a sulfate salt.
  • Compound A (C8F17CH2CH2SCH2)2C(CH2OCH2CO2 ⁇ M+)2
  • Compound B (C8F17CH2CH2SCH2)2C(CH2OH)CH2SCH(CO2 ⁇ M+)CH2CO2 ⁇ M+
  • Compound C (C8F17CH2CH2SCH2)2C(CH2OH)CH2OSO3 ⁇ M+)
  • This example describes comparative external size performance of the subject 5,5-bis(1,1,2,2-tetrahydroperfluoroalkylthio-methyl)-2-hydroxy-2-oxo-1,3,2-dioxaphosphorinane, (Compound D); its mixture with the acyclic acid ester, 2,2-bis(1,1,2,2-tetrahydroperfluoroalkylthiomethyl)-3-hydroxy-1-propyl dihydrogen phosphate (Compound E), both as triethanolammonium salts, and SCOTCHBAN FC-807 (3M).
  • the products are applied to paper by pad application and tested for Oil Kit Rating and the Grease Resistance Test. The results show that the subject phosphates have superior performance at much lower application levels. Further, the novel phosphates have the potential to pass the Grease Resistance Test at lower Kit Numbers. This allows their application to products requiring better adhesive bonding, better label adhesion, and lessened problems with printing.
  • This example compares thermal and hydrolytic stabilities of structures that are suitable for purposes of this invention to candidates that are not.
  • an ester function is not hydrolytically stable.
  • This example describes comparative internal size performance evaluations of the subject carboxylic acids, Compounds I and J versus a commercial phosphate size - SCOTCHBAN FC-807 (3M Co.), a bis-perfluoro-alkyl phosphate ester, ammonium salt.
  • the bis-perfluoroalkyl carboxylic acids of the present invention are prepared by dissolving them in water as triethanolamine salts and using a 200 mol % excess of triethanolamine.
  • This example describes comparative external size performance of the salts of bis-perfluoroalkyl carboxylic acid (compounds I and J) against the competitive phosphate described in Example 5 and against a prior-art carboxylic-type size as described in U.S. 4,419,298, Example 59.
  • the products are applied to paper by pad application and tested for Oil Kit Rating and the Grease Resistance Test.
  • This example describes comparative Baking Test performance of internally sized paper using the bis-pefluoroalkyl carboxylic acids of the present invention Compounds I and J versus the competitive phosphate described in Example 5.
  • the products are applied as in Example 5 at 0. 1 % Fluorine on Wt. of paper.
  • This example describes comparative internal size performance evaluations of the subject 5,5-bis (pefluoroalkylthiomethyl)-2-hydroxy-2-oxy-1,3,2-dioxaphosphorinane, triethanolammonium salts, Compounds D and E versus a commercial phosphate size SCOTCHBAN FC-807 (3M), a bis-perfluoroalkyl phosphate ester, ammonium salt.
  • the subject phosphoric acids are prepared in water as triethanolamine salts with an excess of triethanolamine.

Abstract

Cellulosic products, paper and other non-woven articles are effectively sized to provide oil and water repellency thereto by the application of a treatment composition containing an acid or salt thereof which contains a fluoroaliphatic radical in the absence of any cationic resin coadditive.

Description

  • This invention relates to a method of rendering cellulosic products, paper or non-woven article oil and water repellent by applying thereto an effective amount of a stable aqueous fluorochemical solution or emulsion as a size in the absence of any cationic resin coadditive, said fluorochemical being comprised of selected multiple perfluoroalkyl terminated acids, salts or oligomers, optionally in the presence of starch or modified starch.
  • Conventional fluorochemical phosphate sizing agents are described in Kirk-Othmer Encyclopedia of Chemical Technology, 3rd. Ed. Vol. 16, pp. 812-813 (1981); and in United States Patent Nos. 3,112,241; 3,492,374; 3,919,361 and 3,953,283.
  • Other fluorochemical sizing agents for paper are described in U.S. Patent Nos. 2,809,990; 3,382,097; 3,409,647; 3,901,864; 4,239,915; 4,302,366 and 4,426,466.
  • The instant method differs from that of the prior art, as exemplified by U.S. Patent No. 4,426,466, by requiring no cationic resin coadditive in order to achieve the desired level of oil and water repellency on the sized substrate.
  • Object of the Invention
  • The object of this invention is to provide a method for treating cellulosic products, paper or non-woven articles to impart oil and water repellency thereto by applying thereto an aqueous solution or emulsion of a perfluoroalkyl substituted acid, salt or oligomer in the absence of any cationic polymer retention aid.
  • Detailed Disclosure
  • The instant invention pertains to a method for treating a cellulosic product, paper or non-woven article to impart oil and water repellency thereto, which method comprises applying from an aqueous solution or emulsion to said product, paper or non-woven article an effective amount of a fluorochemical compound of formula I (R f ) p - G -(L) q
    Figure imgb0001
  • wherein
  • Rf is independently a straight or branched chain hydrophobic, oleophobic fluoroaliphatic group of 1 to 20 carbon atoms or pefluoroalkyl of 2 to 12 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, or an oligo(hexafluoropropene oxide) terminal group,
  • L is a moiety selected from the group consisting of
    Figure imgb0002

    wherein
    M is hydrogen, an alkali metal, ammonium or organoammonium ion;
    R₁, R₂ and R₃ are independently hydrogen, alkyl of 1 to 4 carbon atoms or said alkyl substituted by hydroxyl;
    Q is a halide or an anion derived from an inorganic or organic acid;
    Q₁ is an anion of an inorganic or organic acid,
    G₁ is a divalent radical of 1 to 6 carbon atoms, or said radical substituted by hydroxy;
    T₁ is a monomer unit derived from a hydrophilic vinyl monomer or salt thereof;
    T₂ is a monomer unit derived from a hydrophobic vinyl monomer;
    r is 1 to 500 with the proviso that the ratio of r to t is > 0,8, t is 0 to 499 and the sum of r plus t is 1 to 500;
    p is 2 to 6;
    q is 1 to 6; and
    G is a (p+q)-valent linking group;
    when p plus q is 3, G is alkanetriyl of 4 to 24 carbon atoms, or said alkanetriyl interrupted or terminated by one or more groups selected from the group consisting of -O-, -S-, -N<, -CO-, -NR₄-, -CONR₄-, -CON<, -SO₂NR₄-, -SO₂N<, -SO₂-, -CH=CH-, -C(=CH₂)CH₂-, -OC₂H₄-, -C₆H₄-, -C₆H₃<, >C₆H₂<, -C₆H₃Cl-, -C₆Cl₄-, heteroaromatic radicals, cycloaliphatic radicals, norbornylene and combinations thereof; wherein R₄ is hydrogen or alkyl of 1 to 4 carbon atoms, and n is 1 to 20;
  • when p plus q is 4 to 12, G is alkanetetrayl, alkanepentayl, alkanehexayl, alkaneheptayl, alkaneoctayl, alkanenonayl, alkanedecayl, alkaneundecayl or alkanedodecayl of 4 to 24 carbon atoms or said alkanepoly-yl interrupted or terminated by one or more groups selected from the group consisting of -O-, -S-, -N<, -CO-, -NR₄-, -CONR₄-, -CON<, -SO₂NR₄-, -SO₂N<, -SO₂-, -CH=CH-, -C(=CH₂)CH₂-, -OC₂H₄-, -C₆H₄-, -C₆H₃<, >C₆H₂<, -C₆H₃Cl-, -C₆Cl₄-, heteroaromatic radicals, cycloaliphatic radicals, norbornylene, and combinations thereof;
  • with the proviso that when p is 2 and q is 1, L is not -COO⁻M⁺, -OPO(O⁻ M⁺)₂ or
    Figure imgb0003

    and that when p is 4 and q is 1, L is not
    Figure imgb0004
  • The fluorochemical sizes of the instant invention are acids, salts or oligomers which contain one or more fluoroaliphatic radicals Rf. Each Rf radical can be the same or different from the other Rf radicals in the fluorochemical compound used as the sizing agent. Rf is a monovalent, fluorinated, aliphatic, preferably saturated, organic radical having at least three fully fluorinated carbon atoms, Preferably, Rf contains not more than 20 carbon atoms since such a large radical results in the inefficient use of the fluorine content. The skeletal chain of Rf can be straight, branched or, if sufficiently large, cyclic and can include catenary divalent oxygen atoms or trivalent nitrogen atoms bonded only to carbon atoms. Preferably, Rf is fully fluorinated, but carbon-bonded hydrogen or chlorine atoms can be present as substituents on the skeletal chain of Rf provided that not more than one atom of either hydrogen or chlorine is present for every two carbon atoms in the skeletal chain of Rf and further provided that Rf contains at least a terminal perfluoromethyl group or perfluoroisopropyl moiety. Preferably Rf has an average of about 6 to 12 carbon atoms.
  • It is understood that the Rf group usually represents a mixture of perfluoroalkyl moieties. When the Rf group is identified as having a certain number of carbon atoms, said Rf group also usually concomitantly contains a small fraction of perfluoroalkyl groups with a higher number of carbon atoms. Commonly, the perfluoroalkyl group is preferably a mixture of C₄F₉-, C₆F₁₃-, C₆F₁₇-, C₁₀F₂₁-, C₁₂F₂₅- and C₁₄F₂₉-.
  • Preferably Rf is independently a straight or branched chain hydrophobic, oleophobic fluoroaliphatic group of 1 to 20 carbon atoms or perfluoroalkyl of 2 to 12 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, or an oligo(hexafluoropropene oxide) terminal group.
  • It is noted that G as an alkanepoly-yl group is a straight or branched chain moiety, usually branched.
  • Preferably, the instant compounds of formula I are represented by formula II or III
    Figure imgb0005

    wherein Rf is a straight or branched chain perfluoroalkyl of 1 to 18 carbon atoms or said perfluoroalkyl substituted by perfluoroalkoxy of 2 to 6 carbon atoms, E is branched or straight chain alkylene of 1 to 10 carbon atoms or said alkylene interrupted by one to three groups selected from the group consisting of -NR-, -O-, -S-, -SO₂-, -COO-, -OOC-, -CONR-, -NRCO-, -SO₂NR- and NRSO₂- or terminated at the Rf end with -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom, and for formula I, X is -S- -O-, SO₂-, or -NR-, and for formula II, X is -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom,
    k is independently 0 or 1,
    when k is 0 and m is 0, Y is hydrogen,
    when k is 0 and m is 1, 2 or 3, Y is a straight or branched chain alkanediyl, alkanetriyl or alkanetetrayl of 2 to 10 carbon atoms, a straight or branched chain alkenylene of 2 to 8 carbon atoms, -C(=CH₂)CH₂-, or benzylene,
    when k is 1 and m is 1, 2 or 3, Y is a straight or branched chain alkanediyl, alkanetriyl or alkanetetrayl of 2 to 10 carbon atoms, benzenediyl, benzenetriyl or benzenetetrayl, alkylene of 2 to 8 carbon atoms substituted by one or two halogen atoms or by phenyl, a straight or branched chain alkenylene of 2 to 8 carbon atoms or said alkylene substituted by one or two halogen atoms, -C(=CH₂)CH₂-, xylylene, benzylene, cyclohexylene, norbornylene, benzenediyl substituted by nitro, pyridin-2,3-diyl, anilino-N,2-diyl or 4-haloanilino-N,2-diyl,
    R is independently hydrogen, alkyl or hydroxyalkyl of 1 to 6 carbon atoms;
    n is an integer from 1 to 3; m is independently 0, 1, 2, or 3 with the proviso that m cannot
    be 0 in both instances;
    M is independently hydrogen, an alkali metal, ammonium or organoammonium ion.
  • Preferably the instant compounds of formula II are those where Rf is perfluoroalkyl of 2 to 14 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH₂CH₂-, -CH₂CH₂N(CH₃)CH₂CH₂-, CH₂CH₂SO₂NCH₂CH₂- or SO₂NCH₂CH₂-, X is -S- or -SO₂-, and m is 1 or 2, M is an organoammonium ion.
  • Rf is preferably perfluoroalkyl of 6 to 14 carbon atoms, more preferably perfluoroalkyl of 6 to 12 carbon atoms.
  • E is preferably a branched or straight chain alkylene of 2-6 carbon atoms, or said alkylene interrupted by one group selected from the group consisting of -NR-, -O-, -S-, SO₂-, -O₂C-, -CONR-, and -SO₂NR-. Most preferably E is ethylene.
  • Preferably X is -S-, -SO₂-, or -O-; most preferably -S-, or -SO₂-.
  • Y is preferably independently hydrogen, a straight or branched chain alkylene of 1 to 4 carbon atoms, -CH=CH-, -C(=CH₂)CH₂-, phenylene or benzenetriyl.
  • R is independently hydrogen, alkyl or hydroxyalkyl of 1 to 7 carbon atoms. Preferred alkyl groups are those containing 1-6 carbon atoms such as methyl, ethyl and the like; more preferably methyl. Preferred hydroxyalkyl groups are those containing 1-3 carbon atoms, most preferably 2-hydroxyethyl.
  • Preferably n is 1 or 2 and m is independently 1-3, most preferably 1-2.
  • M is independently hydrogen, an alkali metal, ammonium or organoammonium ion. Suitable alkali metals include sodium, potassium or lithium. Sodium or potassium is the preferred alkali metal. Suitable organoammonium ions include diethanolammonium, triethanolammonium, triethylammonium and the like, preferably triethanolammonium. Preferably M is an organoammonium ion.
  • Preferred are compounds where Rf is perfluoroalkyl of 6 to 14 carbon atoms, E is an alkylene link of up to 10 carbon atoms, X is sulfur, and Y is alkylene of 2 to 4 carbon atoms, k is 1, and M is an organoammonium ion. i.e.
  • MO₂CC₂H₄CO₂CH₂C(CH₂SCH₂CH₂Rf)₂CH₂O₂CC₂H₄CO₂M
  • Most preferred are compounds where Rf is perfluoroalkyl of 6 to 12 carbon atoms, E is ethylene, X is -SO₂-, Y is alkylene of 2 to 4 carbon atoms, k is 0, m is 1, and M is an organoammonium ion. i.e.
  • MO₂CCH₂O[CH₂SO₂CH₂CH₂Rf)₂CH₂O]₂CH₂CO₂M
  • Other preferred compounds are those wherein said Rf is perfluoroalkyl of 2 to 14 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH₂CH₂-, -CH₂CH₂N(CH₃)CH₂CH₂-, CH₂CH₂SO₂NCH₂CH₂- or SO₂NCH₂CH₂-, X is -S- or -SO₂-, k is 0 or 1, m is 1 or 2, and M is an organoammonium ion.
  • Representative compounds of formula 1 include: [C₈F₁₇C₂H₄SCH(COONH₄)-]₂,
    Figure imgb0006
    Figure imgb0007
    Figure imgb0008

    (C₈F₁₇C₂H₄SCH₂)₂C(CH₂OP(=O)O⁻M⁺)₂,
    (C₈F₁₇C₂H₄SCH₂)₂C(CH₂OCH₂COOH)₂,
    (C₈F₁₇C₂H₄SCH₂)₂C(CH₂OH)CH₂OSO₃⁻M⁺,
    [C₈F₁₇CH₂CH₂SO₂N(CH₂COOH)CH₂-]₂,
    (C₈F₁₇CH₂CH₂SCH₂)C(CH₂OH)CH₂S[CH₂CH(CONH₂)]₂₀-H,
    (C₉F₁₉CF=CHCH₂)₂N⁺(CH₃)₂Q⁻,
    [RfCH(OH)CH₂]₂NCH₂CH₂N⁺(CH₃)₂CH₂COO⁻.
  • Still other preferred embodiments of the instant compounds are the Rf-neopentyl phosphorus derivatives of formula IV, V or VI
    Figure imgb0009
    Figure imgb0010
    Figure imgb0011

    wherein Rf is a straight or branched chain perfluoroalkyl of 2 to 12 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms,
  • n = 1 or 0, and when n = 1,
  • E is a branched or straight chain alkylene of 2 to 10 carbon atoms or said alkylene interrupted by one to three groups selected from the group consisting of -NR-, -O-, -S-, SO₂-, -COO-, -OOC-, -CONR-, -NRCO-, -SO₂NR-, and -NRSO₂-, or terminated at the Rf end with -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom, and X is -S-, -O-, -SO₂- , or -NR-, and when n = 0, X is a direct bond, -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom, and where R is independently hydrogen, alkyl of 1 to 6 carbon atoms or hydroxyalkyl of 2 to 6 carbon atoms, and M is independently hydrogen, lower alkyl, an alkyl- or mixed polyalkyl- substituted aromatic group, or represents an ammonium, organoammonium, alkali metal or alkaline earth metal salt of the respective phosphate group.
  • Preferably the instant compounds are those where Rf is perfluoroalkyl of 2 to 12 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH₂CH₂-, -CH₂CH₂N(CH₃)CH₂CH₂-,-CH₂CH₂SO₂NHCH₂CH₂-, -CH₂CH₂OCH₂CH₂-, or -SO₂NHCH₂CH₂-, and X is -S-,-SO₂- or -O-.
  • Most preferred are compounds of the formulae
  • Figure imgb0012
    Figure imgb0013

    where Rf is perfluoroalkyl of 6 to 12 carbon atoms, E is ethylene, and X is S and M is an organo ammonium ion. The most preferred compound is 5,5-bis(1,1,2,2-perfluorodecylthiomethyl)-2-hydroxy-2-oxo-1,3,2-dioxaphosphorinane, triethanolamine salt.
  • The compounds of formula I wherein L is -[T₁],-[T₂]t-H are prepared by opening the Rf substituted oxetanes described in copending patent application Serial No. 444,073 with thiourea followed by treatment with base to form an Rf-substituted mercaptan.
  • The oligomerization of selected hydrophilic and hydrophobic vinyl monomers in the presence of a free radical initiator such as 2,2′-azobis(isobutyronitrile) and the Rf-substituted mercaptan forms oligomeric products of formula I where L is -[T₁]r-[T₂]t-H where T₁,T₂,r and t have the above meaning given in formula I.
  • Suitable hydrophilic monomers include, without limitation, hydroxy substituted lower alkyl acrylates and methacrylates, acrylamide, methacrylamide, C₁-C₂-lower alkyl acrylamide and methacrylamide, ethoxylated acrylates and methacrylates, hydroxy substituted lower alkyl acrylamide and methacrylamide, hydroxy substituted lower alkyl vinyl ethers, sodium ethylene sulfonate, sodium styrene sulfonate, 2-acrylamido-2-methylpropanesulfonic acid, N-vinylpyrrole, N-vinyl succinimide, N-vinyl-2-pyrrolidone, 2- and 4-vinylpyridine, acrylic acid, methacrylic acid, amino (including quaternary ammonium) substituted lower alkyl acrylates and methacrylates.
  • Preferably the hydrophilic vinyl monomers include 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, acrylamide, methacrylamide, N,N-dimethylacrylamide, N-vinyl-2-pyrrolidone, acrylic acid and methacrylic acid.
  • Suitable hydrophobic vinyl monomers include, without limitation, C₁-C₁₈-alkyl acrylates and methacrylates, acrylonitrile, styrene, vinyl alkanoates, vinyl alkyl ethers, alkenes and haloalkenes.
  • Preferably the hydrophobic vinyl monomers include methyl methacrylate and vinyl acetate.
  • Prior-art di-perfluoroalkyl group containing acids as described in U.S. 4,239,915; 4,419,298; 4,426,466; 3,478,116, and 3,578,701 are disclosed as useful, inter alia, for textile treating or as chromium complexes which are useful as grease or oil repellents for paper. Unfortunately, these acids possess, in general, very limited water solubility and therefore require an organic solvent, or the like, for the application of the di-perfluoroalkyl group containing acids to the cellulose, synthetic or natural polyamide substrate in order to obtain the desired oil and water repellent properties. Such organic solvent containing solutions are often undesirable due to odor, toxicity and flammability hazards. Furthermore, such organic solvent containing systems tend to be inefficient.
  • It is an object of the present invention to avoid such problems by utilizing the ammonium and amine salts of the present invention prepared by reacting the corresponding di-perfluoroalkyl group containing acids with ammonia or the amine in a diluent substantially inert to the acid and ammonia or amine reactants. The reaction can be produced at temperatures between 0° and 100°C, preferably at ambient temperature conditions. Where the amine is introduced in gaseous forms, such as anhydrous ammonia or methyl amine, it can be bubbled through the acid in the liquid diluent medium. As the reaction tends to be exothermic, cooling of the reaction vessel may be advantageously employed. Where the inert diluent is organic in nature, such as a lower alkanol, for example methanol, diethylene glycol dimethyl ether or the like, the ammonium or amine salts reaction product can be recovered by precipitation, or evaporation of the diluent. The ammonium or amine salt need not be separated from the solvent media. The amines should be water soluble mono- or polyamines having a water solubility of at least 2 % by weight. Suitable amines are aminomethane, aminoethane, 1-aminopropane, 2-aminopropane, 1-aminobutane, -amino-2-methyl-propane, 1,1-dimethylethylamine, 1-aminopentane, isoamylamine, tert-amylamine, allylamine, dimethylamine, diethylamine, diisopropylamine, trimethylamine, triethylamine, tri-n-butylamine, ethylenediamine, 1,2-propanediamine, trimethylenediamine, 1,3-diaminobutane, 1,4-diaminobutane, hexamethylene diamine, diethylenetriamine, triethylenetriamine, tetraethylenepentamine, polyethyleneimine having an average of about 20, 80, 120 or 200 units, diethylaminopropylamine, ethanolamine, diethanolamine, triethanolamine, ethylenediaminetetraacetic acid, nitrilotrisacetic acid, N-(hydroxyethyl)-ethylenediamine, N,N"-bis-(hydroxyethyl)-diethylenetriamine, N,N,N′-tetrakis-(2-hydroxypropyl)-ethylendiamine, N-(2-hydroxypropyl)-ethylenediamine, cyclohexylamine, dicyclohexylamine, 1,8-diamino-p-methane, and
    Figure imgb0014

    where R is tallow fatty alkyl and x+y+z is 3, 10 or 15, fatty diethanolamines, mono-, di, and tri-isopropanolamines, polyoxyethyleneamines.
  • Alternately, quaternary ammonium salts can be obtained from tetraalkylammonium bases by neutralization.
  • Many bis-perfluoroalkyl phosphates of formula
    Figure imgb0015

    have been used as paper sizes, as described in U.S. 3,083,249. Variant structures, many of which may be similarly useful, are described in U.S. Patent Nos. 3,094,547; 3,112,241; 3,492,374; 3,810,772; 3,812,217; 3,817,958; 3,911,056; 3,919,361; 3,976,698; and EP 280, 115, 288,933; and 299,307.
  • These products have been used for over twenty years and are the most commonly used sizing agents, in part because they are approved by the FDA for indirect food-contact packaging. The products are sold as 33 wt. % solids solutions in water with either isopropanol or 2-butoxyethanol as the cosolvent. As external sizes, they have inferior performances to the subject acid salts, particularly at low add-ons. As internal sizes, they can only be retained efficiently with cationic retention aids.
  • Phosphate products such as SCOTCHBAN FC-807 (3M Co.) and ZONYL RP (DUPONT CO.) contain single-tailed perfluoroalkyl impurities that detract from the product effectiveness. These impurities are volatile, and act as surfactants allowing water wetting and penetration. In fact these by-products are themselves sold as surfactants - namely, ZONYLS FSE, FSP, FSJ, and UR. Preferred products of phosphate, carboxylate or other type acid functionalities should consist of 98 % or greater of multiple Rf-tailed products to minimize volatility and wetting.
  • Novel, and entirely twin-tailed, bis-perfluoroalkyl phosphates useful for paper sizing are the subject of a copending U.S. Patent application Serial No. 513,356.
  • Multiply perfluoroalkyl terminated acid salts, and oligomers are useful to coat paper surfaces because they have a low free surface energy that provides oil and water repellency. Compounds containing a single Rf-function are much more readily available, but do not provide nearly the same degree of repellency to preformed paper especially when applied from solution or emulsion. Further, they do not have sufficient thermal stability.
  • Prior-art bis-perfluoroalkyl terminated monocarboxylic acid salts are not sufficiently soluble as concentrates or in the pad bath media. It is necessary for an external size that it be applied from homogeneous solution, without the concurrent use of emulsifiers or surfactants, since they detract from oil and water repellency. This is accomplished, according to this invention, by designing the effective molecule with an increased hydrophilic/lipophilic balance (HLB) to insure solubility.
  • Whereas many multiple tailed acids or salts have been reported, few have been made that have adequate hydrolytic stability to function satisfactorily as paper sizes. Fluorochemicals containing ester functions lack the requisite aqueous stability to provide a product with extended shelf life, since the product realistically has to withstand hydrolysis at ambient temperatures approaching 40°C for extended periods of time. It is appreciably more difficult to synthesize hydrolytically stable structures.
  • The acids also must be thermally stable with regard to bond fragmentation and/or volatility to at least 200°C, for 1-2 hours, in order to be acceptable for baking applications. One feature that affects volatility is that the molecule generally has to have a molecular weight of greater than 1000. The need for such a high molecular weight is not expected, but must be due at least in part to the high surface area exhibited by a good paper size. This generally precludes the use of single-tail Rf chemicals. Features affecting thermal stability vary with each candidate structure, but can be quantified by high temperature baking studies, thermal gravimetric analyses, and differential scanning calorimetry.
  • Monomeric or low molecular weight products are preferred for optimum surface coverage at low application levels since they can more freely orient themselves when compared with high molecular weight polymers that have fixed bond distances. Fluorochemical polyurethanes, for example, perform inadequately at low application levels.
  • Further, the structure must be at least 1 % soluble in water so that it can be pre-diluted in the pad bath before application. This factor is quite important and can generally be predetermined by consideration of the hydrophobic/lipophobic balance (HLB) of the molecule under consideration. It is critical that the sizing agent retain good solubility. Practical performance criteria can only be determined by actual testing and are quantified Certain useful long chain bis-perfluoroalkyl terminated carboxylic acids and salts thereof are the subjects of copending U.S. Patent applications Serial Nos. 444,073 and EP-A-O 376 882 include
    (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)SCH(CO₂H)CHCH₂CO₂H,
    (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OCH₂CO₂H), and
    (C₈F₁₇CH₂CH₂SO₂CH₂)₂C(CH₂OCH₂CO₂H)₂
  • Other suitable carboxylic acids or salts thereof, that have been described for various applications, but not as external paper sizes, include-
    (RfCH₂CH₂)₂C(COOH)₂; U.S. Pat. No. 3,578,701
    [(CF₃)₂CFO(CF₂)₄(CH₂)₉CH(COOH)]₂-S; U.S. Pat. No. 3,828,098
    [CF₃(CF₂)₅O(CF₂)₂CH₂CH(CF₂CF₂COOH)]₂-; U.S. Pat. No. 4,083,756
    [(RfCH₂CH₂S)CH(COOH)]₂-; U.S. Pat. 4,426,466
    [C₈F₁₇SO₂N(CH₂CO₂H)CH₂]₂-; E.P. 0319942
    [C₇F₁₅CON(CH₂CH₂CO₂H)CH₂]- E.P. 0319942
  • Additional compounds with acceptable hydrophilic functionalities for this invention include-
    • 1. (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)CH₂S(CH₂CHCONH₂)₂₀-H
    • 2. (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)CH₂S(CH₂CHCOOH)₇-H
    • 3. [C₈F₁₇CH₂CH₂SO₂N(CH₂CO₂H)CH₂]₂-
    • 4. (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)CH₂OSO₃⁻M⁺
    • 4. (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)CH₂OSO₃⁻M⁺
  • Compounds 1. and 2. are prepared by the oligomerization of (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)CH₂SH and acrylamide and acrylic acid respectively. The mercaptan is prepared from the bromohydrin described in copending U. S. Patent application Serial No. 444,073.
  • Compound 3. is prepared analogously to other diacids cited in EP 0319942.
  • Compound 4. is prepared by sulfation of the diol described in U.S. Patent No. 4,898,981.
  • Compounds with other possibly suitable functionalities that have been reported, but have not been suggested as external paper sizes, are
    (RfCONH)₂-C₆H₃-NHCONHCH₂CH₂SSO₃Na; Ger. Offen. 2115139
    (C₉F₁₉CF=CHCH₂)₂N⁺(CH₃)₂X⁻; J.P. 63- 154608
    (RfO)2-C₆H₃-SO₃H; J.P. 55-079454
    (RfCH(OH)CH₂)₂NCH₂CH₂N⁺(CH₃)₂CH₂CO₂⁻; GB 2018759
  • The subject multiple perfluoroalkyl terminated acid salts, and oligomers of formula (I) are used by dissolving them in an alkaline aqueous application formulation. Alternately, a concentrate is prepared containing 5 to 80 % by weight of the neutralized acid, optionally in the presence of excess base. The perfluorochemical is applied from water or from a solvent soluble in water to at least 0.1 %.
  • For topical application, suitable aqueous dilutions advantageously contain 0.005 % to 5 %, preferably 0.005 % to 0.2 % by weight of the fluorochemical at use dilution. Conventional adjuvants such as water repellent assistants, bacteriostats, coloring agents, surface conditioners and the like, may be included in an amount between about 0.01 % and 10 % by weight in the solution. Optionally, sizing agents, may be present in the amounts of 0.01 % to 10 % by weight.
  • The sizing agent may be a natural sizing agent such as animal glue, asphalt emulsions, wax emulsions, rosins, starches; a semi-synthetic sizing agent such as a fatty acid salt or complex, a fortified rosin, e.g., trisodium maleoprimaric acid salt, sodium alginate or sodium carboxymethyl-cellulose; or a synthetic sizing agent such as an alkylketene dimer, alkylsuccinic anhydrides, polyvinyl alcohol, styrene-maleic anhydride polymers, and the like. Also, mixtures thereof may be used.
  • Thus, suitable dilutions for topical application contain the following:
    • (a) 0.005 to 5 % by weight of the fluorochemical;
    • (b) 0 to 5 % water repellent assistant, filler, bacteriostat, coloring agent or surface conditioner adjuvant;
    • (c) 0 to 10 % sizing agent, and
    • (d) the remainder water.
  • These formulations are applied to the surface of the cellulosic, natural or synthetic material by conventional techniques, including padding, spraying, coating, washing, and brushing. After application, the treated surface is dried, with or without an intermediate washing stage. The resulting surface is now water and oil resistant.
  • Suitable cellulosic and natural substrates for topical application include paper, non-woven fabrics, textiles, paperboard, wood, wood fiber products such as plywood, hair, including wool, hides, leather, and feathers.
  • While the instant formulations are suitable for rendering a variety of materials oil and water repellent, they are particularly advantageous in rendering paper articles, both oleophobic and hydrophobic.
  • No cationic agent is necessary, in contrast to the teaching of U.S. Patent No. 4,426,466 that claims sizing treatment compositions, comprising fluoroaliphatic carboxylic acids, and water-soluble epoxidic resins. Such compositions are strictly for internal sizes. The use of cationic retention aids is not applicable to external sizes, only to internal sizes.
  • In the process of external sizing it is common to use non-charged additives such as starch, polyvinyl alcohol, protein, cellulose based thickeners and latex systems.
  • However, even the cations in hard water may cause precipitation, and it is common to use a chelating agent to soften the water. Cationic binding agents would interfere with the pad bath stability, and serve no useful purpose. Although they are unlikely to effect performance, the use of small quantities as auxiliaries would be considered to be within the scope of this invention.
  • If desired, an oxidized or cationically modified starch can be used. The use of a cationic starch to improve the performance of the subject multiple perfluoroalkyl terminated acids, salts, and oligomers of formula (I) has not previously been reported. Starches are often used as paper additives for performance and economic reasons. They effect the strength and finish of the paper, by increasing its flexibility. They also prevent dusting and linting, and promote barrier properties, by restricting the penetration of fluids, inks, and coatings into the sheet.
  • Suitable cationic agents, may include cationic modified starches, such as INTERBOND C, LOK-SIZE 30, CATO 2, CATO 15 and CATO 17 from Hercules Inc.
  • Cationic agents, conventionally used to treat cellulose materials such as paper pulp, include conventional cationic modified starches, such as INTERBOND C, LOK-SIZE 30, CATO 2, CATO 15 and CATO 17 cationic modified aminoplast resins such as KYMENE 557H from Hercules Inc.; cationic polymers such as HYPO WB-4000 with W.R. Grace Inc.
  • Jointly with the perfluoroalkyl group containing chemicals of the invention, one or more of a wide choice of water proofing sizing agents selected from classes such as alkyl anhydrides, e.g., FIBRON 68; alkyl ketene dimers, e.g., AQUAPEL 360 XC or HERCON 40; polyurethane emulsions, e.g., GRAPHSIZE C; acrylic resins, e.g., CARBOSET; stearyl amine surfactants, e.g., ETHOMEEN 18/25 complexed with a fatty acid, e.g., stearic acid; NEOFAT 14, NEOFAT 47 or HYSTRENE 9718, can also be added.
  • Suitable hydrophobic sizing agents are described by Davis, et al., TAPPI, 39 (1) pp. 21-23 (1956) and in U.S. Patent Nos. 4,243,481 and 4,279,794.
  • The following examples are intended for illustrative purposes only, and are not intended to restrict the scope of the invention in any way. All parts are by weight unless otherwise specified.
  • SAMPLE PREPARATION AND TESTING Pad Application of Fluorochemicals as an External Size
  • Samples of fluorochemicals are diluted to the test application levels with distilled water. The solutions are added to a 4 % aqueous solution of papermaker's starch and then applied to unsized paper by padding (paper dipped through starch solution, and passed through single nip rollers). The resulting sheets are dried at ambient conditions for 15 minutes, then 3 minutes at 200°F (93°C) in an "Emerson Speed Drier" (heated metal plate with canvas cover).
  • Internal Size Application and Testing
  • Six grams of dry pulp are diluted in 289 ml distilled water and thoroughly dispersed in a blender. To this pulp slurry is added a 1 % dilution (as is) of the test dispersion in distilled water. This is mixed in for 5 minutes, then 6 ml of a 1 % aqueous solution of cooked cationic starch is added. This is mixed together for an additional 5 minutes. To this, 24 ml of a 50 % (on solids) dilution of a water repellent adjuvant is added. This is mixed in for another 10 minutes. The resulting slurry is diluted with an additional 500 ml of dist. water and mixed again. This mixture is then poured over a 100 mesh wire screen, with a vacuum applied from below which pulled the water from the pulp mixture to form a sheet on the screen. The wet sheet is removed from the screen and dried between another screen and hard surface at a pressure of approximately 0.4 lb/in² at 110°C for 1 1/2 hours. One ml of hot (110°C) corn oil is placed on the paper and the time is noted for penetrations to occur (20 min. max). Similarly, 1 ml of hot (80°C) water containing 0.5 % of Triton X-165 wetting agent (from Rohm & Haas) placed on the paper is tested. Paper made in the same manner, including the cationic starch and water repellant adjuvant but without a fluorochemical demonstrated as oil kit number of < 1, and held the hot corn oil and hot water/Triton X-165 solution for less than one minute (began to penetrate as soon as applied).
  • Grease Resistance Test
  • Creased test papers are placed over a grid sheet imprinted with 100 squares. Five grams of sand are placed in the center of the crease. A mixture of synthetic oil and a dye for visualization is pipetted onto the sand and the samples are maintained at 60°C for 24 hours. Evaluation is determined by the percentage of the grid that stains.
  • Another aspect of this invention describes to a substrate containing 0.005 to 5 % by weight of a fluorine-containing composition, at least part of said fluorine being provided by one or more units derived from the subject Rf-chemicals.
  • AATCC Oil Test
  • The AATCC Oil Rating was determined according to Standard Test method 118-1983 of the American Association of Textile Chemists and Colorists. Ratings are given from 0 (minimum) to 8 (maximum). A commonly accepted level of repellency for oil repellent fabrics in the United States is an oil repellency of 4.
  • All mentioned AATCC Tests are listed in the Technical manual of the American Association of Textile Chemists and Colorists, Volume 61, edition 1986.
  • Hydrolysis Test
  • The compound is dissolved, generally in the form of its salt, at 20 % Actives and the aqueous concentrate is heated at 60°C for two weeks. The concentrate is observed for changes in turbidity, pH, and composition. Changes of greater than 10 % in any criteria constitute failure.
  • Thermal Stability Test
  • The compound is applied to paper as an external size at 0.2 % Actives and then treated at 200°C for 1 hour. The samples are evaluated based on the Grease Resistance Test and the AATCC Oil Test. Oil penetration and/or an Oil Kit Rating below 3 indicates failure.
  • Solubility Test
  • The compound must exhibit a solubility of at least 20 % in the concentrate and 1 % in the pad bath.
  • Baking Test
  • A sample is internally sized and heated to 204°C for 30 minutes. The sample is then tested for Oil Kit, and hold-out on hot, 110°C, Com Oil and hot, 80°C, Triton X-165 solution.
  • Temperatures in the Examples are given in °C unless otherwise stated.
  • In the following examples, where M⁺ is shown, triethanolammonium salts of the subject acids are used in the evaluations.
  • EXAMPLE 1
  • This example describes comparative external size performance of certain carboxylic acid salts and a sulfate salt.
    Compound A   (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OCH₂CO₂⁻M⁺)₂
    Compound B   (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)CH₂SCH(CO₂⁻M⁺)CH₂CO₂⁻M⁺
    Compound C   (C₈F₁₇CH₂CH₂SCH₂)₂C(CH₂OH)CH₂OSO₃⁻M⁺)
  • Tests are run against the competitive commercial paper size - SCOTCHBAN FC-807 (3M Co.), a bis-pefluoroalkyl phosphate ester, ammonium salt. The performance of a twin tailed monocarboxylic-type size, described in U.S. 4,419,298, Example 59, is also compared. The products are applied to paper by pad application and tested for Oil Kit Rating and the Grease Resistance Test.
    Figure imgb0016
  • The results show that the carboxylate and sulfate salts have superior performance compared to the prior-art phosphate size at much lower application levels, as measured by the Grease Resistance Test. Further, the novel salts pass the Grease Resistance Test at lower Kit Numbers. This allows their application to products requiring better adhesive bonding, better label adhesion, and lessens problems with printing.
  • EXAMPLE 2
  • This example describes comparative external size performance of the subject 5,5-bis(1,1,2,2-tetrahydroperfluoroalkylthio-methyl)-2-hydroxy-2-oxo-1,3,2-dioxaphosphorinane, (Compound D); its mixture with the acyclic acid ester, 2,2-bis(1,1,2,2-tetrahydroperfluoroalkylthiomethyl)-3-hydroxy-1-propyl dihydrogen phosphate (Compound E), both as triethanolammonium salts, and SCOTCHBAN FC-807 (3M). The products are applied to paper by pad application and tested for Oil Kit Rating and the Grease Resistance Test. The results show that the subject phosphates have superior performance at much lower application levels. Further, the novel phosphates have the potential to pass the Grease Resistance Test at lower Kit Numbers. This allows their application to products requiring better adhesive bonding, better label adhesion, and lessened problems with printing.
    Figure imgb0017
  • EXAMPLE 3
  • This example describes comparative external size performance of oligomeric twin-Rf tailed compounds,
    Figure imgb0018
  • The results again show that nonionic or anionic telomers can be designed to function as good external paper sizes.
  • EXAMPLE 4
  • This example compares thermal and hydrolytic stabilities of structures that are suitable for purposes of this invention to candidates that are not.
    Figure imgb0019
    Figure imgb0020
  • Example 3 of U.S. Pat. 4,419,298 -
  • (RfCH₂CH₂S)₂C(CH₃)CH₂CH₂CO₂-Diethanolammonium salt + Compound L of U. S. Patent 4,419,298 (RfCH₂CH₂SO₂)₂C(CH₃)CH₂CH₂CO₂⁻M triethanolammonium salt
    Figure imgb0021
  • As shown by Examples I and J, an ester function is not hydrolytically stable.
  • EXAMPLE 5
  • This example describes comparative internal size performance evaluations of the subject carboxylic acids, Compounds I and J versus a commercial phosphate size - SCOTCHBAN FC-807 (3M Co.), a bis-perfluoro-alkyl phosphate ester, ammonium salt. The bis-perfluoroalkyl carboxylic acids of the present invention are prepared by dissolving them in water as triethanolamine salts and using a 200 mol % excess of triethanolamine.
    Figure imgb0022
  • EXAMPLE 6
  • This example describes comparative external size performance of the salts of bis-perfluoroalkyl carboxylic acid (compounds I and J) against the competitive phosphate described in Example 5 and against a prior-art carboxylic-type size as described in U.S. 4,419,298, Example 59. The products are applied to paper by pad application and tested for Oil Kit Rating and the Grease Resistance Test.
  • The results indicate that the bis-perfluoroalkyl carboxylic acids of the present invention have superior performance at much lower application levels, by the Grease Resistance Test. Further, the novel carboxylates pass the Grease Resistance Test at lower Kit Numbers. This allows their application to products requiring better adhesive bonding and better label adhesion. It further permits the manufacturer to have lessened problems with printing.
    Figure imgb0023
  • EXAMPLE 7
  • This example describes comparative Baking Test performance of internally sized paper using the bis-pefluoroalkyl carboxylic acids of the present invention Compounds I and J versus the competitive phosphate described in Example 5. The products are applied as in Example 5 at 0. 1 % Fluorine on Wt. of paper.
  • The results for the bis-perfluoroalkyl carboxylic acids of the present invention indicate that they have similar heat resistance with regard to oil-hold out, but superior performance with regard to water-holdout.
    Figure imgb0024
  • EXAMPLE 8
  • This example describes comparative internal size performance evaluations of the subject 5,5-bis (pefluoroalkylthiomethyl)-2-hydroxy-2-oxy-1,3,2-dioxaphosphorinane, triethanolammonium salts, Compounds D and E versus a commercial phosphate size SCOTCHBAN FC-807 (3M), a bis-perfluoroalkyl phosphate ester, ammonium salt. The subject phosphoric acids are prepared in water as triethanolamine salts with an excess of triethanolamine.
  • The results indicate equivalent performance.
    Figure imgb0025

Claims (25)

  1. A method for treating a cellulosic product, paper or non-woven article to impart oil and water repellency thereto, which method comprises

    applying from an aqueous solution or emulsion to said product, paper or non-woven article an effective amount of a fluorochemical compound of formula I (R f ) p - G -(L) q
    Figure imgb0026
    wherein

    Rf is independently a straight or branched chain hydrophobic, oleophobic fluoroaliphatic group of 1 to 20 carbon atoms or perfluoroalkyl of 2 to 12 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, or an oligo(hexafluoropropene oxide) terminal group,

    L is a moiety selected from the group consisting of
    Figure imgb0027
    wherein
    M is hydrogen, an alkali metal, ammonium or organoammonium ion;
    R₁, R₂ and R₃ are independently hydrogen, alkyl of 1 to 4 carbon atoms or said alkyl substituted by hydroxyl;
    Q is a halide or an anion derived from an inorganic or organic acid;
    Q₁ is an anion of an inorganic or organic acid,
    G₁ is a divalent radical of 1 to 6 carbon atoms, or said radical substituted by hydroxy;
    T₁ is a monomer unit derived from a hydrophilic vinyl monomer or salt thereof;
    T₂ is a monomer unit derived from a hydrophobic vinyl monomer;
    r is 1 to 500 with the proviso that the ratio of r to t is > 0,8, t is 0 to 499 and the sum of r plus t is 1 to 500;
    p is 2 to 6;
    q is 1 to 6; and
    G is a (p+q)-valent linking group;
    when p plus q is 3, G is alkanetriyl of 4 to 24 carbon atoms, or said alkanetriyl interrupted or terminated by one or more groups selected from the group consisting of -O-, -S-, -N<, -CO-, -NR₄-, -CONR₄-, -CON<, -SO₂NR₄-, -SO₂N<, -SO₂-, -CH=CH-, -C(=CH₂)CH₂-, -OC₂H₄-, -C₆H₄-, -C₆H₃<, >C₆H₂<, -C₆H₃Cl-, -C₆Cl₄-, heteroaromatic radicals, cycloaliphatic radicals, norbornylene and combinations thereof; wherein R₄ is hydrogen or alkyl of 1 to 4 carbon atoms, and n is 1 to 20;

    when p plus q is 4 to 12, G is alkanetetrayl, alkanepentayl, alkanehexayl, alkaneheptayl, alkaneoctayl, alkanenonayl, alkanedecayl, alkaneundecayl or alkanedodecayl of 4 to 24 carbon atoms or said alkanepoly-yl interrupted or terminated by one or more groups selected from the group consisting of -O-, -S-, -N<, -CO-, -NR₄-, -CONR₄-, -CON<, -SO₂NR₄-, -SO₂N<, -SO₂-, -CH=CH-, -C(=CH₂)CH₂-, -OC₂H₄-, -C₆H₄-, -C₆H₃<, >C₆H₂<, -C₆H₃Cl-, -C₆Cl₄-, heteroaromatic radicals, cycloaliphatic radicals, norbornylene, and combinations thereof;

    with the proviso that when p is 2 and q is 1, L is not -COO⁻ M⁺, -OPO(O⁻ M⁺)₂ or
    Figure imgb0028
    and that when p is 4 and q is 1, L is not
    Figure imgb0029
  2. A method according to claim 1 wherein the fluorochemical compounds are of the formulae
    Figure imgb0030
    wherein Rf is a straight or branched chain perfluoroalkyl of 1 to 18 carbon atoms or said perfluoroalkyl substituted by perfluoroalkoxy of 2 to 6 carbon atoms, E is branched or straight chain alkylene of 1 to 10 carbon atoms or said alkylene interrupted by one to three groups selected from the group consisting of -NR-, -O-, -S-, -SO₂-, -COO-, -OOC-, -CONR-, -NRCO-, -SO₂NR- and NRSO₂- or terminated at the Rf end with -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom, and for formula I, X is -S--O-, SO₂-, or -NR-, and for formula II, X is -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom,
    k is independently 0 or 1,
    when k is 0 and m is 0, Y is hydrogen,
    when k is 0 and m is 1, 2 or 3, Y is a straight or branched chain alkanediyl, alkanetriyl or alkanetetrayl of 1 to 10 carbon atoms, a straight or branched chain alkenylene of 2 to 8 carbon atoms, -C(=CH₂)CH₂-, or benzylene,

    when k is 1 and m is 1, 2 or 3, Y is a straight or branched chain alkanediyl, alkanetriyl or alkanetetrayl of 2 to 10 carbon atoms, benzenediyl, benzenetriyl or benzenetetrayl, alkylene of 2 to 8 carbon atoms substituted by one or two halogen atoms or by phenyl, a straight or branched chain alkenylene of 2 to 8 carbon atoms or said alkylene substituted by one or two halogen atoms, -C(=CH₂)CH₂-, xylylene, benzylene, cyclohexylene, norbornylene, benzenediyl substituted by nitro, pyridin-2,3-diyl, anilino-N,2-diyl or 4-haloanilino-N,2-diyl,
    R is independently hydrogen, alkyl or hydroxyalkyl of 1 to 6 carbon atoms;
    n is an integer from 1 to 3;
    m is independently 0, 1, 2, or 3 with the proviso that m cannot be 0 in both instances;
    M is independently hydrogen, an alkali metal, ammonium or organoammonium ion.
  3. A method according to claim 1 or 2 wherein said Rf is perfluoroalkyl of 2 to 14 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH₂CH₂-, -CH₂CH₂N(CH₃)CH₂CH₂-, CH₂CH₂SO₂NCH₂CH₂- or SO₂NCH₂CH₂-, X is -S- or -SO₂-, and m is 1 or 2, M is an organoammonium ion.
  4. A method according to one of claim 3 wherein said Rf is a perfluoroalkyl of 6 to 14 carbon atoms.
  5. A method according to one of claim 4 wherein said Rf is a perfluoroalkyl of 6 to 12 carbon atoms.
  6. A method according to one of claims 1 to 5 wherein said E is a branched or straight chain alkylene of 2 to 6 carbon atoms or said alkylene interrupted by one group selected from the group consisting of -NR-, -O-, -S-, -SO₂-, -O₂C-, -CONR-, and -SO₂NR-.
  7. A method according to claim 6 wherein said E is ethylene.
  8. A method according to claim 1 or 2 wherein said X is -S-, -SO₂-, or -O-.
  9. A method according to claim 8 wherein said X is -S-, -SO₂-.
  10. A method according to claim 1 or 2 wherein said Y is independently hydrogen, a straight or branched chain alkylene of 1 to 4 carbon atoms, -CH=CH-, -C(=CH₂)CH₂-, phenylene or benzenetriyl.
  11. A method according to claim 1 or 2 wherein said R is independently hydrogen, alkyl of 1 to 7 carbon atoms or hydroxyalkyl of 1 to 6 carbon atoms.
  12. A method according to claim 11 wherein said R is independently hydrogen, methyl or hydroxyethyl.
  13. A method according to claim 11 or 2 wherein said n is 1 or 2 and m is independently 1 to 3.
  14. A method according to claim 1 or 2 wherein said M is an organoammonium ion
  15. A method according to claim 1 wherein said Rf is a perfluoroalkyl of 6 to 14 carbon atoms; E is an alkylene linking of up to 10 carbon atoms; X is -S-; Y is alkylene of 2 to 4 carbon atoms, k is 1, m is 1, and M is an organoammonium ion.
  16. A method according to claim 1 wherein said Rf is a perfluoroalkyl of 6 to 12 carbon atoms; E is ethylene, X is -SO₂-; Y is alkylene of 2 to 4 carbon atoms, k is 0, m is 1, and M is an organoammonium ion.
  17. A method according to claim 1 wherein said Rf is a perfluoroalkyl of 2 to 14 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms, substituted by perfluoralkoxy of 2 to 6 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH₂CH₂-, -CH₂CH₂N(CH₃)CH₂CH₂-, -CH₂CH₂SO₂NCH₂CH₂- or -SO₂NH₂CH₂-; X is -S- or -SO₂-, k is 0 or 1, m is 1 or 2 and M is an organoammonium ion.
  18. A method according to claim 1 wherein the fluorochemical compounds are of the formulae
    Figure imgb0031

    Or
    Figure imgb0032
    wherein Rf is a straight or branched chain perfluoroalkyl of 2 to 12 carbon atoms or perfluoroalkyl of 2 to 6 carbon atoms substituted by perfluoroalkoxy of 2 to 6 carbon atoms,

    n = 1 or 0, and when n = 1,

    E is a branched or straight chain alkylene of 2 to 10 carbon atoms or said alkylene interrupted by one to three groups selected from the group consisting of -NR-, -O-, -S-, SO₂-, -COO-, -OOC-, -CONR-, -NRCO-, -SO₂NR-, and -NRSO₂-, or terminated at the Rf end with -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom, and X is -S-, -O-, -SO₂-, or -NR-, and when n = 0,

    X is a direct bond, -CONR- or -SO₂NR-, where Rf is attached to the carbon or sulfur atom, and where R is independently hydrogen, alkyl of 1 to 6 carbon atoms or hydroxyalkyl of 2 to 6 carbon atoms, and M is independently hydrogen, lower alkyl, an alkyl- or mixed polyalkyl-substituted aromatic group, or represents an ammonium, organoammonium, alkali metal or alkaline earth metal salt of the respective phosphate group.
  19. A method according to claim 18 wherein Rf is a perfluoroalkyl of 2 to 12 carbon atoms, E is alkylene of 2 to 6 carbon atoms, -CONHCH₂CH₂-, -CH₂CH₂N(CH₃)CH₂CH₂-, CH₂CH₂SO₂NCH₂CH₂-XCH₂OCH₂CH₂-, or SO₂NCH₂CH₂-, and X is -S- or 0-.
  20. A method according to claim 19 wherein the compounds are of the formulae


    Most preferred are compounds of the formulae
    Figure imgb0033
    Or
    Figure imgb0034
    where Rf is perfluoroalkyl of 6 to 12 carbon atoms, E is ethylene, and X is S and M is an organo ammonium ion.
  21. A method according to of claim 20 wherein the compound is 5,5-bis(1, 1,2,2-perfluorodecylthiomethyl)-2-hydroxy-2-oxo-1,3,2-dioxaphosphorinane, triethanolamine salt.
  22. A method according to one of claims 1 to 21 wherein the effective amount of a compound of one of the formulae I to VI is applied from a 0.005 to 5 % by weight aqueous solution or emulsion of a compound of one of the formulae I to VI.
  23. A method according to one of claims 1 to 21 wherein the effective amount of a compound of one of the formulae I to VI is applied to the cellulosic product, paper or non-woven article substrate to impart oil and water repellency thereto is 0.005 to 5 % by weight of said substrate.
  24. A method according to one of claims 1 to 23 wherein the aqueous emulsion or solution additionally contains a cationic polymer retention aid.
  25. A method according to one of claims 1 to 24 wherein the aqueous emulsion or solution additionally contains starch or modified starch.
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