US20070193906A1 - Container with integrated pallet for shipping television screens - Google Patents
Container with integrated pallet for shipping television screens Download PDFInfo
- Publication number
- US20070193906A1 US20070193906A1 US11/650,870 US65087007A US2007193906A1 US 20070193906 A1 US20070193906 A1 US 20070193906A1 US 65087007 A US65087007 A US 65087007A US 2007193906 A1 US2007193906 A1 US 2007193906A1
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- United States
- Prior art keywords
- container according
- pallet
- platform
- container
- side wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000000295 complement effect Effects 0.000 claims 1
- 239000006260 foam Substances 0.000 description 6
- 239000002023 wood Substances 0.000 description 5
- 230000000284 resting effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
- B65D81/113—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material of a shape specially adapted to accommodate contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/02—Rigid pallets with side walls, e.g. box pallets
- B65D19/06—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
- B65D19/20—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00014—Materials for the load supporting surface
- B65D2519/00019—Paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00049—Materials for the base surface
- B65D2519/00064—Wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00154—Materials for the side walls
- B65D2519/00159—Paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00577—Connections structures connecting side walls, including corner posts, to each other
- B65D2519/00616—Connections structures connecting side walls, including corner posts, to each other structures not intended to be disassembled
- B65D2519/00621—Connections structures connecting side walls, including corner posts, to each other structures not intended to be disassembled sidewalls directly connected to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00736—Details
- B65D2519/0081—Elements or devices for locating articles
- B65D2519/00815—Elements or devices for locating articles on the pallet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
- B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
- B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
- B65D2585/6835—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles audio-visual devices
- B65D2585/6837—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles audio-visual devices tv or computers
Definitions
- This invention relates to packaging, and more particularly to a container and integrated pallet made from corrugated cardboard for shipping a plurality of objects arranged in a stack in the container.
- the container of the invention is especially constructed and adapted for shipping plastic television screens for big screen television sets.
- Plastic screens for large screen television sets typically range in size from about 43 inches up to about 61 inches, and have a slightly curved configuration. These screens are supplied to the manufacturers of big screen television sets for application of the screens to the sets. Fifty to seventy-five screens are typically stacked and shipped in a package that includes a screen support base and an integrated pallet, both made of wood, and a side wall and cover made from corrugated cardboard. The screens are about 1 ⁇ 8 inch thick and are stacked with foam sheets or inserts about 1/16 inch thick interposed between the screens. A typical conventional package has a height of about thirty inches and weighs approximately 750 pounds.
- the present invention comprises a container and integrated pallet made from corrugated cardboard for shipping plastic screens for large screen television sets.
- the container of the invention is less expensive and lighter in weight than conventional containers, and is fully recyclable. It includes a pallet on which is mounted a curved support base for the curved screens, a container side wall extending upwardly from the pallet, and a cover, all made from corrugated cardboard.
- the pallet includes a bottom deck on top of which are fixed a plurality of pallet blocks or spacers.
- the bottom deck may have openings through it for accommodating the wheels of a pallet jack.
- a tray having a bottom pad and relatively narrow upstanding side walls is fixed on top of the pallet blocks and forms a pallet top deck.
- the screen support base is fixed inside the tray and comprises a perimeter frame and a plurality of transversely extending supports having a top surface curved to conform to the curvature of the screens to be supported thereon.
- the container side wall is an open-ended tubular structure that rests at its lower end in the tray.
- a plurality (typically 50-75) of screens are stacked on the screen support base, with foam inserts interspersed between the screens, and the open-ended tubular container side wall is then placed down over the stack of screens, with its lower end resting in the tray.
- the cover is then placed on the open upper end of the side wall, and one or more straps may be placed around the package to hold it assembled during handling.
- FIG. 1 is a top perspective view of a conventional package for shipping screens for large screen television sets.
- FIG. 2 is a top exploded perspective view, with portions broken away for purpose of illustration, of the prior art package of FIG. 1 .
- FIG. 3 is a top perspective view of a package according to the invention for shipping screens for large screen television sets.
- FIG. 4 is an exploded top perspective view of the package of FIG. 3 , including a plurality of screens and foam inserts.
- FIG. 5 is an exploded top perspective view of a first form of pallet and tray for use in the invention, intended for four-way access by the tines of a forklift.
- FIG. 6 is an exploded top perspective view of a screen support base for use in the container of the invention, with portions broken away for purposes of illustration.
- FIG. 7 is an exploded top perspective view of a partially assembled screen support base.
- FIG. 8 is an exploded top perspective view of an assembled pallet-tray and an assembled screen support base.
- FIG. 9 is an assembled top perspective view of the pallet-tray and screen support base of FIG. 8 .
- FIG. 10 is an enlarged fragmentary sectional view taken along lines 10 - 10 in FIG. 9 , illustrating the gap or space into which the lower end of the side wall fits in a fully assembled package.
- FIG. 11 is a top plan view of a blank for making the tray of FIG. 5 .
- FIG. 12 is an exploded top perspective view of a plurality of die-cut panels that are laminated together to form one of the support elements in the screen support base of FIG. 6 .
- FIG. 13 is a top perspective view of an alternate cover for use with the container of the invention.
- FIG. 14 is a top plan view of the alternate cover of FIG. 13 .
- FIGS. 1 and 2 A prior art shipping container for plastic screens for large screen television sets is indicated generally at 10 in FIGS. 1 and 2 .
- these screens typically range in size from about 43 inches up to about 61 inches, and have a slightly curved configuration. They are about 1 ⁇ 8 inch thick and are stacked with foam sheets or inserts about 1/16 inch thick interposed between the screens (see FIG. 4 ). Fifty to seventy-five screens are typically stacked and shipped in a container. A completed package has a height of about thirty inches and weighs approximately 750 pounds.
- the prior art container 10 comprises a pallet 11 having a bottom deck 12 , a top deck 13 , and a plurality of pallet blocks or spacers 14 extending between the top and bottom decks to define spaces for receiving the tines of a fork lift (not shown). All of these components are made of wood, and a typical pallet constructed in this manner can weigh upwards of fifty pounds.
- a screen support platform 15 is mounted on top of the pallet, and comprises a frame having opposite side pieces 16 and 17 and a plurality of transverse beams 18 extending in equally spaced apart relationship between the opposite side pieces. In order to accommodate the curvature of the screens being packaged, the top surface of the beams is curved to conform to the curvature of the screens.
- a thin sheet 19 of material such as wood or plastic is fixed on top of the frame and is curved to conform to the curvature of the frame and to the screens to be supported thereon.
- the components of the support platform are also made of wood and thus have considerable weight.
- an open-ended tubular side wall 20 of corrugated cardboard is placed over the stack of screens, with its lower end telescoped over the support platform and resting on top of the pallet.
- a cover 21 is then placed on the open upper end of the side wall, and the entire package may be strapped with one or more straps 22 .
- a typical conventional package constructed in this manner has a height of about thirty inches and weighs approximately 750 pounds.
- a package in accordance with the invention for shipping screens for large screen television sets is indicated generally at 30 in FIGS. 3 and 4 .
- the container of the invention comprises a pallet 31 , a screen support platform 32 (seen best in FIG. 4 ), an open-ended tubular side wall 33 , and a cover 34 .
- all of the components in the container of the invention are made of corrugated cardboard, significantly reducing the weight of the package.
- all the components of the container of the invention are fully recyclable.
- the pallet 31 comprises a bottom deck 35 and, in the embodiment shown in FIG. 4 , a plurality of spaced apart pallet blocks or runners 36 fixed to the bottom deck and projecting upwardly therefrom.
- the use of runners 36 as shown in FIG. 4 affords only two-way access by the tines of a forklift. Four-way access is gained by using spaced blocks A and B as shown in FIGS. 3, 5 , 8 and 9 on pallet 31 ′. Openings C may be provided through the bottom deck for accommodating the wheels of a pallet jack.
- a tray 37 having a bottom wall 38 and upstanding side walls 39 is mounted to the top of the pallet runners 36 and forms the top deck 40 of the pallet.
- glue flaps 39 a and 39 b on opposite ends of opposed side walls 39 are folded inwardly and glued to the inside of adjacent side walls to hold the tray in erected position.
- the screen support platform 32 comprises a base pad 41 and a frame 42 secured on top of the pad.
- the frame includes side pieces 43 and 44 and a plurality of uniformly spaced cross beams 45 extending transversely between the side pieces.
- a thin sheet 46 of paperboard or cardboard is affixed to the top of the frame to define a smooth, continuous support surface for the screens.
- the top surface of the cross beams, and the sheet 46 secured thereto, are curved to conform to the curvature of screens to be supported on the support platform.
- the bottom edges of the side pieces are notched at 47 for mating engagement with notched ends 48 on the cross beams. The resulting structure is strong and durable when these notched elements are glued together and to the base pad.
- the pallet 31 ′ for four-way access is seen best in FIGS. 5 and 8 , and comprises bottom deck 35 with a plurality of pallet blocks A and B secured to the top surface, and the tray 37 secured on top of the blocks to form a top deck 40 for the pallet.
- the assembled screen support platform 32 is mounted inside the tray 37 , leaving an annular space 49 between the walls 39 of the tray and the outer periphery of the support platform 32 .
- a thin sheet or insert 50 of foam or other soft non-abrasive material is placed on the curved sheet 46 of the support platform, followed by a screen S, and subsequent alternating layers of foam and screens until the desired number are stacked on the support platform.
- the side wall 33 is then placed over the stack of screens, with its open bottom end extending into the annular space 49 and resting on the wall 38 of the tray, which forms the upper deck of the pallet 31 or 31 ′.
- Cover 34 is then placed on the open top end of the side wall to complete the package. If desired, a strap or straps (not shown) can be placed around the package to hold it assembled during handling.
- the cross beams 45 can be constructed is depicted in FIG. 12 , wherein a plurality of die-cut pieces 45 a , 45 b , 45 c and 45 d are laminated and glued together.
- the cover 34 can be constructed similarly to the tray, or alternatively, as shown in FIGS. 13 and 13 , wherein the cover is shown as comprising a top wall 51 and depending side and end walls 52 and 53 .
- the cover is formed from a single rectangular blank, with the corners cut away at 54 , and fold lines 55 extending between the base of the cuts to form the panels that define the side and end walls 52 and 53 in the erected cover.
- the cover is held in erected position by strips of tape 56 placed around the corners.
- the pallet 31 , support platform 32 , side wall 33 and cover 34 are all formed of corrugated cardboard, and the parts are glued, stapled, or otherwise suitably fastened together.
- the side wall 33 preferably is of triple wall construction.
- the container constructed in accordance with the invention described herein has significantly less weight than prior art containers, and is fully recyclable.
Abstract
Description
- This application claims the benefit of U.S. Patent Application Ser. No. 60/471,136 filed May 15, 2003.
- This invention relates to packaging, and more particularly to a container and integrated pallet made from corrugated cardboard for shipping a plurality of objects arranged in a stack in the container. The container of the invention is especially constructed and adapted for shipping plastic television screens for big screen television sets.
- Plastic screens for large screen television sets typically range in size from about 43 inches up to about 61 inches, and have a slightly curved configuration. These screens are supplied to the manufacturers of big screen television sets for application of the screens to the sets. Fifty to seventy-five screens are typically stacked and shipped in a package that includes a screen support base and an integrated pallet, both made of wood, and a side wall and cover made from corrugated cardboard. The screens are about ⅛ inch thick and are stacked with foam sheets or inserts about 1/16 inch thick interposed between the screens. A typical conventional package has a height of about thirty inches and weighs approximately 750 pounds.
- Conventional packaging for plastic screens for large screen television sets is relatively heavy and expensive, and the parts made from wood are not readily recyclable.
- Accordingly, there is need for a less expensive, lighter weight, fully recyclable package for shipping plastic screens for large screen television sets.
- The present invention comprises a container and integrated pallet made from corrugated cardboard for shipping plastic screens for large screen television sets. The container of the invention is less expensive and lighter in weight than conventional containers, and is fully recyclable. It includes a pallet on which is mounted a curved support base for the curved screens, a container side wall extending upwardly from the pallet, and a cover, all made from corrugated cardboard.
- The pallet includes a bottom deck on top of which are fixed a plurality of pallet blocks or spacers. The bottom deck may have openings through it for accommodating the wheels of a pallet jack. A tray having a bottom pad and relatively narrow upstanding side walls is fixed on top of the pallet blocks and forms a pallet top deck. The screen support base is fixed inside the tray and comprises a perimeter frame and a plurality of transversely extending supports having a top surface curved to conform to the curvature of the screens to be supported thereon. The container side wall is an open-ended tubular structure that rests at its lower end in the tray.
- In use, a plurality (typically 50-75) of screens are stacked on the screen support base, with foam inserts interspersed between the screens, and the open-ended tubular container side wall is then placed down over the stack of screens, with its lower end resting in the tray. The cover is then placed on the open upper end of the side wall, and one or more straps may be placed around the package to hold it assembled during handling.
- The foregoing, as well as other objects and advantages of the invention, will become apparent from the following detailed description when taken in conjunction with the accompanying drawings, wherein like reference characters designate like parts throughout the several views, and wherein:
-
FIG. 1 is a top perspective view of a conventional package for shipping screens for large screen television sets. -
FIG. 2 is a top exploded perspective view, with portions broken away for purpose of illustration, of the prior art package ofFIG. 1 . -
FIG. 3 is a top perspective view of a package according to the invention for shipping screens for large screen television sets. -
FIG. 4 is an exploded top perspective view of the package ofFIG. 3 , including a plurality of screens and foam inserts. -
FIG. 5 is an exploded top perspective view of a first form of pallet and tray for use in the invention, intended for four-way access by the tines of a forklift. -
FIG. 6 is an exploded top perspective view of a screen support base for use in the container of the invention, with portions broken away for purposes of illustration. -
FIG. 7 is an exploded top perspective view of a partially assembled screen support base. -
FIG. 8 is an exploded top perspective view of an assembled pallet-tray and an assembled screen support base. -
FIG. 9 is an assembled top perspective view of the pallet-tray and screen support base ofFIG. 8 . -
FIG. 10 is an enlarged fragmentary sectional view taken along lines 10-10 inFIG. 9 , illustrating the gap or space into which the lower end of the side wall fits in a fully assembled package. -
FIG. 11 is a top plan view of a blank for making the tray ofFIG. 5 . -
FIG. 12 is an exploded top perspective view of a plurality of die-cut panels that are laminated together to form one of the support elements in the screen support base ofFIG. 6 . -
FIG. 13 is a top perspective view of an alternate cover for use with the container of the invention. -
FIG. 14 is a top plan view of the alternate cover ofFIG. 13 . - A prior art shipping container for plastic screens for large screen television sets is indicated generally at 10 in
FIGS. 1 and 2 . As noted earlier, these screens typically range in size from about 43 inches up to about 61 inches, and have a slightly curved configuration. They are about ⅛ inch thick and are stacked with foam sheets or inserts about 1/16 inch thick interposed between the screens (seeFIG. 4 ). Fifty to seventy-five screens are typically stacked and shipped in a container. A completed package has a height of about thirty inches and weighs approximately 750 pounds. - The
prior art container 10 comprises apallet 11 having abottom deck 12, atop deck 13, and a plurality of pallet blocks orspacers 14 extending between the top and bottom decks to define spaces for receiving the tines of a fork lift (not shown). All of these components are made of wood, and a typical pallet constructed in this manner can weigh upwards of fifty pounds. Ascreen support platform 15 is mounted on top of the pallet, and comprises a frame havingopposite side pieces transverse beams 18 extending in equally spaced apart relationship between the opposite side pieces. In order to accommodate the curvature of the screens being packaged, the top surface of the beams is curved to conform to the curvature of the screens. Athin sheet 19 of material such as wood or plastic is fixed on top of the frame and is curved to conform to the curvature of the frame and to the screens to be supported thereon. The components of the support platform are also made of wood and thus have considerable weight. After a desired number of screens (typically 50 to 75) are stacked on top of thescreen support platform 15, an open-endedtubular side wall 20 of corrugated cardboard is placed over the stack of screens, with its lower end telescoped over the support platform and resting on top of the pallet. Acover 21 is then placed on the open upper end of the side wall, and the entire package may be strapped with one or more straps 22. A typical conventional package constructed in this manner has a height of about thirty inches and weighs approximately 750 pounds. - A package in accordance with the invention for shipping screens for large screen television sets is indicated generally at 30 in
FIGS. 3 and 4 . As in the conventional prior art container, the container of the invention comprises apallet 31, a screen support platform 32 (seen best inFIG. 4 ), an open-endedtubular side wall 33, and acover 34. In contrast to the prior art container, all of the components in the container of the invention are made of corrugated cardboard, significantly reducing the weight of the package. Moreover, all the components of the container of the invention are fully recyclable. - In the
container 30 of the invention, thepallet 31 comprises abottom deck 35 and, in the embodiment shown inFIG. 4 , a plurality of spaced apart pallet blocks orrunners 36 fixed to the bottom deck and projecting upwardly therefrom. The use ofrunners 36 as shown inFIG. 4 affords only two-way access by the tines of a forklift. Four-way access is gained by using spaced blocks A and B as shown inFIGS. 3, 5 , 8 and 9 onpallet 31′. Openings C may be provided through the bottom deck for accommodating the wheels of a pallet jack. Atray 37 having abottom wall 38 andupstanding side walls 39 is mounted to the top of thepallet runners 36 and forms thetop deck 40 of the pallet. As seen inFIGS. 5 and 11 ,glue flaps opposed side walls 39 are folded inwardly and glued to the inside of adjacent side walls to hold the tray in erected position. - The
screen support platform 32 comprises abase pad 41 and aframe 42 secured on top of the pad. The frame includesside pieces thin sheet 46 of paperboard or cardboard is affixed to the top of the frame to define a smooth, continuous support surface for the screens. The top surface of the cross beams, and thesheet 46 secured thereto, are curved to conform to the curvature of screens to be supported on the support platform. As seen best inFIGS. 6 and 7 , the bottom edges of the side pieces are notched at 47 for mating engagement with notched ends 48 on the cross beams. The resulting structure is strong and durable when these notched elements are glued together and to the base pad. - The
pallet 31′ for four-way access is seen best inFIGS. 5 and 8 , and comprisesbottom deck 35 with a plurality of pallet blocks A and B secured to the top surface, and thetray 37 secured on top of the blocks to form atop deck 40 for the pallet. - Referring to
FIGS. 8, 9 and 10, the assembledscreen support platform 32 is mounted inside thetray 37, leaving anannular space 49 between thewalls 39 of the tray and the outer periphery of thesupport platform 32. - In use, a thin sheet or insert 50 of foam or other soft non-abrasive material is placed on the
curved sheet 46 of the support platform, followed by a screen S, and subsequent alternating layers of foam and screens until the desired number are stacked on the support platform. Theside wall 33 is then placed over the stack of screens, with its open bottom end extending into theannular space 49 and resting on thewall 38 of the tray, which forms the upper deck of thepallet Cover 34 is then placed on the open top end of the side wall to complete the package. If desired, a strap or straps (not shown) can be placed around the package to hold it assembled during handling. - The cross beams 45 can be constructed is depicted in
FIG. 12 , wherein a plurality of die-cut pieces - The
cover 34 can be constructed similarly to the tray, or alternatively, as shown inFIGS. 13 and 13 , wherein the cover is shown as comprising atop wall 51 and depending side and endwalls lines 55 extending between the base of the cuts to form the panels that define the side and endwalls tape 56 placed around the corners. - The
pallet 31,support platform 32,side wall 33 and cover 34 are all formed of corrugated cardboard, and the parts are glued, stapled, or otherwise suitably fastened together. Theside wall 33 preferably is of triple wall construction. - The container constructed in accordance with the invention described herein has significantly less weight than prior art containers, and is fully recyclable.
- Although particular embodiments of the invention are illustrated and described in detail herein, it is to be understood that various changes and modifications may be made to the invention without departing from the spirit and intent of the invention as defined by the scope of the appended claims.
Claims (21)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/650,870 US20070193906A1 (en) | 2003-05-15 | 2007-01-08 | Container with integrated pallet for shipping television screens |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US47113603P | 2003-05-15 | 2003-05-15 | |
US10/845,766 US7159715B2 (en) | 2003-05-15 | 2004-05-14 | Container with integrated pallet for shipping television screens |
US11/650,870 US20070193906A1 (en) | 2003-05-15 | 2007-01-08 | Container with integrated pallet for shipping television screens |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/845,766 Continuation US7159715B2 (en) | 2003-05-15 | 2004-05-14 | Container with integrated pallet for shipping television screens |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070193906A1 true US20070193906A1 (en) | 2007-08-23 |
Family
ID=34118576
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/845,766 Expired - Fee Related US7159715B2 (en) | 2003-05-15 | 2004-05-14 | Container with integrated pallet for shipping television screens |
US11/650,870 Abandoned US20070193906A1 (en) | 2003-05-15 | 2007-01-08 | Container with integrated pallet for shipping television screens |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/845,766 Expired - Fee Related US7159715B2 (en) | 2003-05-15 | 2004-05-14 | Container with integrated pallet for shipping television screens |
Country Status (1)
Country | Link |
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US (2) | US7159715B2 (en) |
Cited By (6)
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US20070131574A1 (en) * | 2004-07-23 | 2007-06-14 | Asahi Glass Co., Ltd. | Plate material packing box, plate material transporting method, and plate material loading or unloading method |
US20100059399A1 (en) * | 2007-01-19 | 2010-03-11 | Agfa Graphics Nv | Bulk packaging system and method for packaging printing plates |
US20110186475A1 (en) * | 2008-07-24 | 2011-08-04 | Schoeller Arca Systems Ab | Transport package |
CN105564822A (en) * | 2015-12-11 | 2016-05-11 | 李金秀 | Packaging material for transportation |
US10336356B2 (en) * | 2016-06-22 | 2019-07-02 | Globe Composite Solutions, Ltd. | Wheeled shipping cart with stackable trays |
US20220017282A1 (en) * | 2018-11-14 | 2022-01-20 | Denka Company Limited | Package accommodating heat dissipation substrate and packing box |
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US7159715B2 (en) * | 2003-05-15 | 2007-01-09 | International Paper Company | Container with integrated pallet for shipping television screens |
US20070227406A1 (en) * | 2006-02-24 | 2007-10-04 | Jon Korbonski | Pallet table |
DE102006023744A1 (en) * | 2006-05-18 | 2007-11-22 | DMT GmbH Feinwerktechnische Komplettlösungen | Packaging for packing plate composite structure, consists of plate and plate connecting parts, where spacer is provided detachably and perpendicularly to ground surface in z direction of plate composite |
US20090000983A1 (en) * | 2007-06-27 | 2009-01-01 | S H Partners, Llc | Shipping system and method of use |
JP5157656B2 (en) * | 2008-06-05 | 2013-03-06 | 富士通株式会社 | Packaging body and electronic device housing |
US8403284B2 (en) * | 2008-06-27 | 2013-03-26 | Jon Korbonski | Pallet assembly |
US20100126892A1 (en) * | 2008-11-26 | 2010-05-27 | Honda Motor Co., Ltd. | Motorcycle fuel tank packaging system |
US20100155286A1 (en) * | 2008-12-23 | 2010-06-24 | Honda Motor Co., Ltd. | Headliner packaging system with quick release mechanism |
US8240473B2 (en) * | 2008-12-23 | 2012-08-14 | Honda Motor Co., Ltd. | Headliner packaging system with hinged clamp |
US20100155283A1 (en) * | 2008-12-23 | 2010-06-24 | Honda Motor Co., Ltd. | Headliner packaging system for headliner having non-planar surface |
US20110278198A1 (en) * | 2010-05-13 | 2011-11-17 | Sony Corporation | Edge protector with transverse weakness for easy separation of protector when one stack is lifted from another |
WO2018209924A1 (en) * | 2017-05-18 | 2018-11-22 | 青岛海信电器股份有限公司 | Fresnel screen packaging device |
MA52763A (en) | 2018-06-08 | 2021-04-14 | The Gardner Group Llc | APPARATUS AND METHOD FOR MANUFACTURING A PALLET FROM CORRUGATED MATERIAL |
CN109367954A (en) * | 2018-11-20 | 2019-02-22 | 重庆市美盈森环保包装工程有限公司 | One koji panel type display packing case |
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US2743010A (en) * | 1951-12-12 | 1956-04-24 | Libbey Owens Ford Glass Co | Package of curved glass sheets |
US3414124A (en) * | 1967-05-05 | 1968-12-03 | Flotepak Corp | Container for sheetlike material |
US3519244A (en) * | 1968-01-04 | 1970-07-07 | Flotepak Corp | Packaging support for frangible plate containers |
US3596830A (en) * | 1969-11-26 | 1971-08-03 | Int Paper Co | Twin tv tube box |
US3717245A (en) * | 1971-02-11 | 1973-02-20 | Westinghouse Electric Corp | Novel pallet-package structure for cathode ray tubes |
US3961707A (en) * | 1974-10-21 | 1976-06-08 | Zenith Radio Corporation | Cathode ray tube or funnel shipping and/or storage container |
US3924871A (en) * | 1975-01-13 | 1975-12-09 | Miles H Mesenbring | Skid for transporting sheet material |
US3930579A (en) * | 1975-04-16 | 1976-01-06 | Gte Sylvania Incorporated | Multipack means for packaging a plurality of cathode ray tubes |
US4030600A (en) * | 1975-06-26 | 1977-06-21 | Connelly Containers, Inc. | Collapsible bulk shipping container |
US4027794A (en) * | 1976-02-17 | 1977-06-07 | Packaging Corporation Of America | Shipping container |
US4085846A (en) * | 1976-03-05 | 1978-04-25 | South Warwickshire Packaging Services Limited | Containers attached to pallets |
US4044981A (en) * | 1976-06-14 | 1977-08-30 | The Magnavox Company | Paperboard pallet |
US4296860A (en) * | 1979-11-28 | 1981-10-27 | Union Carbide Corporation | Bulk material box |
US4311239A (en) * | 1980-04-21 | 1982-01-19 | Corning Glass Works | Television panel package |
US4383609A (en) * | 1981-12-03 | 1983-05-17 | Weyerhaeuser Company | Container and supporting pallet |
US4927026A (en) * | 1985-08-02 | 1990-05-22 | Navistar International Transportation Corp. | Pallet box |
US4744464A (en) * | 1985-10-31 | 1988-05-17 | General Electric Company | Ribbon blown glass article transport |
US4763787A (en) * | 1986-06-02 | 1988-08-16 | Owens-Illinois Television Products Inc. | Package assembly |
US4712687A (en) * | 1986-07-08 | 1987-12-15 | Weyerhaeuser Company | Collapsible pallet container and multi-wall fibreboard container therefor |
US4838418A (en) * | 1987-05-26 | 1989-06-13 | Teixeira Farms, Inc. | Hazardous waste container |
US4760922A (en) * | 1987-06-30 | 1988-08-02 | International Paper Company Incorporated | Combination pallet and collapsible container mounted thereon |
US5215248A (en) * | 1988-12-29 | 1993-06-01 | Hexacomb Corporation | Collapsible shipping carton |
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US5350066A (en) * | 1993-10-15 | 1994-09-27 | Deere & Company | Corrugated pallet and container system |
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US5622306A (en) * | 1995-11-09 | 1997-04-22 | North American Container Corp. | Tubular corrugated paperboard shipping container with a pair of attaching strips |
US6079560A (en) * | 1997-11-07 | 2000-06-27 | Champion; Robert D. | Pallet and bin wrap |
US6050410A (en) * | 1998-01-11 | 2000-04-18 | Quirion; M. Yvan | Foldable pallet-mounted container |
US6098803A (en) * | 1998-02-23 | 2000-08-08 | Zeon Kasei Co., Inc. | Rod transport container |
US6270007B1 (en) * | 1999-08-24 | 2001-08-07 | Cherokee Manufacturing | Stackable transport crate |
US7159715B2 (en) * | 2003-05-15 | 2007-01-09 | International Paper Company | Container with integrated pallet for shipping television screens |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070131574A1 (en) * | 2004-07-23 | 2007-06-14 | Asahi Glass Co., Ltd. | Plate material packing box, plate material transporting method, and plate material loading or unloading method |
US20100059399A1 (en) * | 2007-01-19 | 2010-03-11 | Agfa Graphics Nv | Bulk packaging system and method for packaging printing plates |
US20110186475A1 (en) * | 2008-07-24 | 2011-08-04 | Schoeller Arca Systems Ab | Transport package |
CN105564822A (en) * | 2015-12-11 | 2016-05-11 | 李金秀 | Packaging material for transportation |
US10336356B2 (en) * | 2016-06-22 | 2019-07-02 | Globe Composite Solutions, Ltd. | Wheeled shipping cart with stackable trays |
US20220017282A1 (en) * | 2018-11-14 | 2022-01-20 | Denka Company Limited | Package accommodating heat dissipation substrate and packing box |
US11912489B2 (en) * | 2018-11-14 | 2024-02-27 | Denka Company Limited | Package accommodating heat dissipation substrate and packing box |
Also Published As
Publication number | Publication date |
---|---|
US7159715B2 (en) | 2007-01-09 |
US20050029141A1 (en) | 2005-02-10 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: INTERNATIONAL PAPER COMPANY, CONNECTICUT Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:VOGEL, EDWARD C.;REEL/FRAME:018836/0254 Effective date: 20041010 Owner name: INTERNATIONAL PAPER COMPANY, CONNECTICUT Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:REUMULLER, BERNHARD F.;REEL/FRAME:018836/0244 Effective date: 20040809 Owner name: INTERNATIONAL PAPER COMPANY, CONNECTICUT Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CORNELIUS, ADAM C.;REEL/FRAME:018836/0190 Effective date: 20040818 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |