US3811915A - Printing method for forming three dimensional simulated wood grain,and product formed thereby - Google Patents
Printing method for forming three dimensional simulated wood grain,and product formed thereby Download PDFInfo
- Publication number
- US3811915A US3811915A US00137893A US13789371A US3811915A US 3811915 A US3811915 A US 3811915A US 00137893 A US00137893 A US 00137893A US 13789371 A US13789371 A US 13789371A US 3811915 A US3811915 A US 3811915A
- Authority
- US
- United States
- Prior art keywords
- ink
- silicone
- graining
- substrate
- grain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/06—Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F7/00—Designs imitating three-dimensional effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24372—Particulate matter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24438—Artificial wood or leather grain surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/24851—Intermediate layer is discontinuous or differential
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/24893—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including particulate material
- Y10T428/24901—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including particulate material including coloring matter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31652—Of asbestos
- Y10T428/31663—As siloxane, silicone or silane
Definitions
- the silicone tends to repel the top coat, forming a three dimensional grained or patterned effect.
- Applicants have now discovered a novel printing method for imparting a three dimensionalappearance and feel to simulated wood grain and other patterned surfaces (such as abstract, floral, symmetrical and asymmetrical patterned surfaces) without need for recourse to such techniques as mechanical embossing.
- the printing ink compositions of this invention are made up of a conventional graining ink comprising, for example, the following conventional ingredients:
- the colorant can be omitted if a transparent ink is desired.
- the method of this invention comprises the conventional steps of a. applying a conventional background-forming ground coat to a substrate and drying it b. printing a wood grain or other desired pattern on the ground coat with graining ink, and
- c. covering the printed ground coat with a conventional protective top coat and drying it, but additionally comprises the novel feature of d. utilizing in the printing step a graining or patterning ink containing a silicone.
- the silicone in the ink tends to repel the top coat from the printed grain areas and results in a three dimensional effect corresponding to the desired pattern.
- FIG. 1 is a somewhat stylized plan view of a groundcoated substrate upon which has been printed a grain pattern.
- FIG. 1A is a cross-section view of FIG. 1 showing, in slightly exaggerated form for purposes of easy illustration, the relative position of the substrate, ground coat and printed grain.
- FIG. 2 is a view corresponding to FIG. 1A but after top coating, when a conventional graining ink has been employed for grain printing.
- FIG. 3 is a view corresponding to FIG. 1A but after top coating, when the novel silicone-containing ink has been used for grain printing.
- FIG. 4 is a photograph of a typical pattern, other than woodgrain, which can be made using this invention.
- FIG. 5 is another view of the pattern of FIG. 4, showing the textured surface of the pattern. Because of the angle necessary to bring out the three-dimensional nature of the pattern, the black ink lines of FIG. 4 do not appear in FIG. 5. However, in FIG. 5, the depressed areas correspond to the ink lines.
- One of the passes is normally used to deposit an ink which forms a pattern corresponding to the pores of the wood. In the natural wood, these pores are slightly indented, thus resulting in the three-dimensional sensation that natural wood. gives when touched.
- the siliconecontaining ink will normally be used only in the pass which deposits the pattern corresponding to the pore structure.
- the resultant top-coated print will have less top coat in the pore areas (although some small amount may still be present) than in the other grain areas due to the tendency of the silicone-containing ink to repel the top coat.
- FIGS. 1 3 of the drawings have, for purposes of facilitating illustration of the invention, shown what would result if the entire grain were printed with silicone ink. However, as pointed out above, only the pore pattern is normally printed with such an ink.
- reference numeral 2 denotes the ground coat
- reference numeral 3 denotes the printed grain areas on the ground coat
- reference numeral 4 denotes the pore pattern in the printed grain.
- reference numeral 3 denotes the printed grain areas and reference numeral 1 the substrate on which ground coat 2 is deposited.
- FIG. 2 shows what results when a conventional ink is used to print the grain and a top coat 5 is deposited over it. It will be apparent that the surface does not yield a three-dimensional feel when touched.
- FIG. 3 shows what results when the ink compositions of this invention are employed to print the grain and then a top coat 5 is deposited thereon.
- indentations 6 result in top coat 5, which give the resultant product a natural wood -.feel.
- the indentations result from the top coat tending to be repelled by the silicone in the ink.
- the silicone ink pass will normally be the last graining ink pass. This avoids contamination of other printing rollers with silicone ink.
- the ground coat used in this invention can be any conventional ground coat.
- conventional ground coats which can be used are air drying or bakecuring alkyds. These may also contain urea resins.
- the ground coat is normally pigmented to provide the desired contrast with the graining ink.
- Any conventional graining ink with which the silicone does not react can be employed.
- a typical composition, which is an English Walnut graining ink, is set forth below.
- the vehicle of the ink is typically an alkyd, such as a tall oil or soya oil alkyd.
- the typical vehicle also often contains nitrocellulose.
- silicone from about 0.1 to about 3 percent, preferably 0.2 to 1.0 percent, by weight of silicone has been found to be effective when added to typical graining inks such as the one set forth in the above example.
- the silicone materials which are useful in this invention are lower alkyl silicones such as dimethyl and diethyl silicon. Examples of such silicones are General Electrics Dri-Film 1040 and Dow Cornings Silicone Fluid 1 107. Predominately lower alkyl silicones containing some phenyl groups can also be used; the terminology lower alkyl silicones" as used herein is meant to include these materials.
- the former has viscosity of 50 centistokes at 25C. and a specific gravity of 0.98 0.99 at 20C.
- the latter has a viscosity of 30 centistokes at 25C. and a specific gravity of 0.995 1.015 at 25C.
- the silicone is preferably mixed with the graining ink just prior to use to prevent the possibility of reaction with any ink component.
- the silicone-containing graining ink After the silicone-containing graining ink is deposited on the ground coat it can be top coated either while wet or at any time up to about 20 hours after graining; however, preferably within about 1 minutes after graining. After about hours the liquid silicone has dispersed sufficiently to lose its ability to repel the top coat.
- any conventional top coat which will tend to be repelled by the silicone can be used.
- examples of such top coats are alkyd, epoxy, acrylic, polyester or alkydamine resins, or lacquers.
- Any conventional topcoat thickness can be applied; for example 1 mil to 2.5 mils, preferably 1.5 to 2.0 mils. For a more textured surface 4 a thick topcoat and a larger amount of silicone are best; for a less textured surface a thinner topcoat and less silicone can be employed.
- the topcoated substrates are normally applied by conventional means and cured by conventional baking. However, roller coating is not normally used, since the silicone tends to contaminate the roller.
- the best top coats have been found to be those which remain wet for 20-30 seconds after deposition on the graining ink. This allows time for the silicone to function well.
- EXAMPLE 2 The surface shown in FIGS. 4 and 5 was produced as follows:
- a Masonite panel was coated with a conventional alkyd resin containing a green colorant. The coating was dried.
- a purple graining ink was formed by mixing 58.39 parts component A (see Appendix) 20.44 parts component B (see Appendix) 21.17 parts component C (see Appendix) 100.00 TOTAL
- the resulting purple ink was diluted by mixing four parts of transparent ink with one part of the purple ink.
- Two percent of Dow Corning Silicone DC-l107 was added to and mixed with the resultant ink mixture and the ink was printed by conventional techniques on the green-subcoated Masonite panel.
- the ink was allowed to dry for about 5 minutes. Then about a 2 mil clear topcoat was applied over the ink.
- the silicone tended to repel the topcoat from the patterned areas, resulting in a thinner topcoat over those areas.
- the panel was dried by conventional means and a noticeably textured surface resulted. The texture was apparent both visually and by touching the panel.
- composition of the various ink components and the topcoat is set forth in the Appendix.
- the tall oil benthal modified alkyd of Example 1 is composed of:
- Raybo 56 is a cationic oleophylic dispersing agent from Raybo Chemical Company percent concentration).
- Bentone 34 is dimethyl dioctadecyl ammonium bentonite (National Lead Company).
- Component A of Example 2 is made up of:
- Example I 46% alkyd of Example I (60% solids in dimethyl phthalate) 31 dimethyl phthalate 23 Monastral red pigment
- the composition of the transparent ink is:
- composition of the top coat is:
- Component D Solvesso 100 7 -Syloid 161 (W. R. Grace & Company) 40 Urox 606 (Allied Chemical Company) 6 alcohol (mixed butyl 0.85 N, 0.15 isopropanol 85%) xylol 1 butyl Cello-Solve Gloss should be adjusted to 10 with additional traces of Syloid 161 and xylol
- Component D is:
- a method of forming a three dimensional surface comprising the steps of:
- the silicone-containing ink composition repelling the top coat means to form a thinner top coat over the grained areas than over the ungrained areas
- the conventional graining or patterning ink composition comprises an alkyd resin vehicle, a solvent for said vehicle, and a colorant and wherein the three dimensional surface is a simulated wood grain, and the ground coat contrasts with the graining ink.
- silicone in the ink composition is dimethyl siliconeand wherein the silicone-containing graining ink is used only to simulate the pore pattern of the wood grain.
- a three dimensional surface comprising a. a substrate,
- top coating is thinner over the inkportions than over the other top coated areas of the substrate.
- the three dimensional surface of claim 5 wherein the surface is a simulated wood, the thinner areas of top-coating correspond to the pore pattern of the wood, and the silicone-containing coating is a graining ink.
Abstract
Description
Claims (5)
- 2. The method of claim 1 wherein the substrate is coated with a ground coat prior to application of the graining ink composition.
- 3. The method of claim 2 wherein the conventional graining or patterning ink composition comprises an alkyd resin vehicle, a solvent for said vehicle, and a colorant and wherein the three dimensional surface is a simulated wood grain, and the ground coat contrasts with the graining ink.
- 4. The method of claim 3 wherein the silicone in the ink composition is dimethyl silicone and wherein the silicone-containing graining ink is used only to simulate the pore pattern of the wood grain.
- 5. A three dimensional surface comprising a. a substrate, b. a silicone-containing graining or patterning ink covering portions of the substrate, and c. a top coating covering the ink-coated substrate, wherein the top coating is thinner over the ink-portions than over the other top coated areas of the substrate.
- 6. The three dimensional surface of claim 5 wherein the surface is a simulated wood, the thinner areas of top-coating correspond to the pore pattern of the wood, and the silicone-containing coating is a graining ink.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US00137893A US3811915A (en) | 1971-04-27 | 1971-04-27 | Printing method for forming three dimensional simulated wood grain,and product formed thereby |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00137893A US3811915A (en) | 1971-04-27 | 1971-04-27 | Printing method for forming three dimensional simulated wood grain,and product formed thereby |
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US3811915A true US3811915A (en) | 1974-05-21 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US00137893A Expired - Lifetime US3811915A (en) | 1971-04-27 | 1971-04-27 | Printing method for forming three dimensional simulated wood grain,and product formed thereby |
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Cited By (75)
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US4097635A (en) * | 1976-12-27 | 1978-06-27 | Eucatex, S.A. | Decorative panel |
FR2389498A1 (en) * | 1977-05-02 | 1978-12-01 | Toppan Printing Co Ltd | Prodn. of decorative material with appearance of wood - by printing grain patterns onto substrate, printing duct part of grain with ink contg. matting agent and thermosetting resin binder, etc. |
US4169907A (en) * | 1974-11-15 | 1979-10-02 | J. J. Barker Company Limited | Simulated ceramic tile |
EP0006848A1 (en) * | 1978-06-26 | 1980-01-23 | Eucatex S.A. | Decorative panel |
US4233343A (en) * | 1978-08-10 | 1980-11-11 | J. J. Barker Company Limited | Three-dimensional decorative surface |
DE2945217A1 (en) * | 1979-11-09 | 1981-06-04 | J.H. Benecke Gmbh, 3000 Hannover | Decorative depth effect on PVC foil - by imprinting hydrophobic pattern and coating with aqueous lacquer |
EP0043062A2 (en) * | 1980-06-28 | 1982-01-06 | Letron GmbH | Process for the manufacture of printed wallpaper foils |
US4318952A (en) * | 1978-08-10 | 1982-03-09 | J. J. Barker Company Limited | Three-dimensional decorative surface |
US4409276A (en) * | 1982-01-11 | 1983-10-11 | United States Gypsum Company | Metal article having three-dimensional wood grain and stainable coating |
EP0115038A2 (en) * | 1982-12-23 | 1984-08-08 | Letron GmbH | Process for the production of coloured decorative paper with a three-dimensional surface structure |
DE3314610A1 (en) * | 1983-04-22 | 1984-10-25 | Letron GmbH, 8750 Aschaffenburg | METHOD FOR PRODUCING COLORED MELAMINE RESIN CONTAINER FILMS WITH A THREE-DIMENSIONAL SURFACE STRUCTURE |
US4656065A (en) * | 1986-01-17 | 1987-04-07 | Utica Duxbak Corporation | Bark camouflage cloth and outer garments |
US5147689A (en) * | 1990-02-22 | 1992-09-15 | Dai Nippon Toryo Co., Ltd. | Method for forming a coating film with a relief pattern |
EP0569640A1 (en) * | 1992-05-13 | 1993-11-18 | Borden, Inc. | Chemically-embossed polyvinyl chloride film |
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US5324546A (en) * | 1992-10-07 | 1994-06-28 | Henlopen Manufacturing Co., Inc. | Process for producing coatings having multiple raised beads simulating liquid droplets on surfaces of articles |
US5503905A (en) * | 1994-03-03 | 1996-04-02 | Leonhard Kurz Gmbh & Co. | Tick pattern for simulated wood transfer films and method of making same |
US5578365A (en) * | 1992-12-04 | 1996-11-26 | Nitto Denko Corporation | Label substrate ink and label |
US5597620A (en) * | 1993-12-09 | 1997-01-28 | Premdor, Inc. | Semi-finished wood simulating product and method |
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-
1971
- 1971-04-27 US US00137893A patent/US3811915A/en not_active Expired - Lifetime
Cited By (183)
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US4169907A (en) * | 1974-11-15 | 1979-10-02 | J. J. Barker Company Limited | Simulated ceramic tile |
US4097635A (en) * | 1976-12-27 | 1978-06-27 | Eucatex, S.A. | Decorative panel |
FR2389498A1 (en) * | 1977-05-02 | 1978-12-01 | Toppan Printing Co Ltd | Prodn. of decorative material with appearance of wood - by printing grain patterns onto substrate, printing duct part of grain with ink contg. matting agent and thermosetting resin binder, etc. |
EP0006848A1 (en) * | 1978-06-26 | 1980-01-23 | Eucatex S.A. | Decorative panel |
US4233343A (en) * | 1978-08-10 | 1980-11-11 | J. J. Barker Company Limited | Three-dimensional decorative surface |
US4318952A (en) * | 1978-08-10 | 1982-03-09 | J. J. Barker Company Limited | Three-dimensional decorative surface |
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US4532157A (en) * | 1980-06-28 | 1985-07-30 | Letron Gmbh | Process for producing colored, resin-impregnated paper sheets with a three-dimensional surface structure |
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US4409276A (en) * | 1982-01-11 | 1983-10-11 | United States Gypsum Company | Metal article having three-dimensional wood grain and stainable coating |
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DE3314610A1 (en) * | 1983-04-22 | 1984-10-25 | Letron GmbH, 8750 Aschaffenburg | METHOD FOR PRODUCING COLORED MELAMINE RESIN CONTAINER FILMS WITH A THREE-DIMENSIONAL SURFACE STRUCTURE |
EP0123252A1 (en) | 1983-04-22 | 1984-10-31 | Letron GmbH | Process for manufacturing coloured decorative sheets comprising melamine resin and with a three-dimensional surface structure |
US4652482A (en) * | 1983-04-22 | 1987-03-24 | Letron Gmbh | Process for making colored resin impregnated paper sheets with a three-dimensional surface structure and laminates using the sheets |
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JPH0232438Y2 (en) |
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