WO1997017214A1 - A process for providing products with a hard and decorative surface - Google Patents
A process for providing products with a hard and decorative surface Download PDFInfo
- Publication number
- WO1997017214A1 WO1997017214A1 PCT/SE1996/001410 SE9601410W WO9717214A1 WO 1997017214 A1 WO1997017214 A1 WO 1997017214A1 SE 9601410 W SE9601410 W SE 9601410W WO 9717214 A1 WO9717214 A1 WO 9717214A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- thermosetting resin
- decorative
- mould cavity
- surface layer
- moulding compound
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/021—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C43/183—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles the preformed layer being a lining, e.g. shaped in the mould before compression moulding, or a preformed shell adapted to the shape of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/78—Moulding material on one side only of the preformed part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/42—Layered products comprising a layer of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2061/00—Use of condensation polymers of aldehydes or ketones or derivatives thereof, as moulding material
- B29K2061/20—Aminoplasts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/722—Decorative or ornamental articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/08—Reinforcements
Definitions
- a process for providing products with a hard and decorative surface is provided.
- the present invention relates to a process for the manufacturing of products provided with a decorative and hard surface layer
- thermosetting laminate Products covered with thermosetting laminate are well known They are used foremost where the demands of abrasion resistance is great As example of such products can be mentioned floors, floor headings, table tops and wall panels These products are manufactured by gluing a thermosetting laminate towards a carrier of particle board, fibre board or the like
- a disadvantage with this method is that details with a complex shape are very difficult and costly to achieve It is for example relatively simple to mill a profile which has the same cross section over its whole length, and then cover the surface thereof with a thermosetting laminate It will become increasingly difficult to manufacture a beading with for example guiding rods on the back side
- the invention relates to process for the manufacturing of products provided with a decorative and hard surface layer
- the products being for example a wall board, a floor board, a panel, a casing, a dilatation device, a floor beading or the like
- the invention is characterised in that at least, a) a post-forming quality decorative thermosetting laminate or, b) a thermosetting resin impregnated decor sheet or, c) a closest to the surface placed thermosetting resin impregnated so-called overlay sheet of ⁇ -cellulose and an underlying thermosetting resin impregnated decor sheet or, d) a closest to surface placed thermosetting resin impregnated so-called overlay sheet of ⁇ -cellulose and an underlying non-impregnated decor sheet, are placed towards a wall in a mould cavity
- a predetermined amount of moulding compound of non-cured or partially cured thermosetting resin, preferably of melamine formaldehyde resin is
- thermosetting resins in the different initial materials cure together so that they will form a unit
- a product can in a corresponding way be provided with additional sheets on other surfaces
- a second sheet, or a combination of sheets can then be placed on a second surface, opposite to the first surface
- the two sheets or sheet combinations will then co-operate so that warping and bending are avoided
- the sheets can be held in place in the mould cavity by means of vacuum.
- the pressure that the contents in the mould cavity will be exposed to is generally within the interval 2 - 500 bar, preferably 50 - 100 bar
- the temperatures in the mould cavity is normally held between 120 - 200°C, while the interval 130 - 170°C is preferred
- the process time, as to say the time the mould cavity is closed, pressurised and within the temperature interval is suitably 30 seconds - 10 minutes, preferably 1 - 5 minutes
- the decor sheet can be monochromatic or patterned with for example wood pattern, marble pattern or a completely fantasy based pattern
- the inner surfaces of the mould cavity can also be provided with a surface structure, which in the finished product can simulate pores in wood, stone, leather structure or the like This will enhance the realism radically in the finished surface
- a core of particle board, fibre board or the like is placed in the mould cavity so that it is completely surrounded by moulding compound
- moulding compound This is normally done by distributing the moulding compound so that one part is placed under the core and a second part is placed on top of the core
- the moulding compound will, when the mould is closed deliquesce when heated so that it completely surrounds the core
- the product can by containing a core with a lower density be made lighter This can be specially suitable on products with thick walls
- the good qualities such as a good moisture resistance can be maintained in spite of a relatively large moulding compound saving
- the moulding compound can suitably contain reinforcing materials such as glass fibres, carbon fibres or the like
- pervious fabrics for example of canvas, glass fibre or the like can be placed in the mould cavity together with the moulding compound. If the product is to be exposed to very high charges prefabricated metal inserts or nets of metal can be placed in the mould cavity together with the mould
- the mould cavity is suitably provided with raised surfaces, tracks, groves, ribs, holes or the like which give the shape of the finished product whereby abrasive shaping will become unnecessary
- This detail can be moulded together with the product in one piece This will give a considerable saving since abrasive shaping will become unnecessary
- thermosetting resin impregnated sheets preferably the outermost one is coated with hard particles for example of silicon dioxide, aluminium oxide and/or silicon carbide with an average particle size of 1 - 80 ⁇ m, preferably around 5 - 60 ⁇ m These particles are preferably evenly distributed over the surface of the sheet
- the hard particles will increase the already good abrasion resistance of the surface further They will also give a less slippery surface which can be an advantage in products associated with floors
- the abrasion resistance is tested according to the European standard EN 438-2/6 1991 According to the standard the wear of the decor layer on the finished product is measured to the so-called IP (initial-point), where initial abrasion starts
- At least the surface of the product that is constituted by the decorative hard surface layer has an abrasion resistance measured as IP > 3000 revolutions, preferably > 6000 revolutions
- -figure 1 shows in cross section a part of an open mould for compression moulding containing a moulding compound, an overlay and a decor sheet, while,
- FIG. 1 shows in cross section a part of a closed mould for compression moulding containing a deliquesced moulding compound, a core of particle board, an overlay, a decor sheet and a post-forming laminate
- Figure 1 shows in cross section a part of an open mould 1 for compression moulding of products provided with a decorative hard surface 2
- a thermosetting resin impregnated overlay sheet of ⁇ -cellulose 2' and a thermosetting resin impregnated decor sheet 2" are placed towards the wall in a mould cavity
- a predetermined amount of thermosetting resin 3 of non-cured or partly cured melamine formaldehyde resin is placed in the mould whereupon the mould is closed and the contents in the cavity 1 is exposed to heat and pressure so that the moulding compound deliquesces and the thermosetting resins cures, whereby a rigid and moisture resistant product provided with a firmly attached decorative and hard surface layer is received
- Figure 2 shows in cross section a part of a closed mould 1
- the deliquesced moulding compound 3 contains a core of particle board 4
- a thermosetting resin impregnated overlay sheet 2' of ⁇ -cellulose and a non-impregnated decor sheet 2'" are placed towards the lower wall of the mould cavity 1
- a decorative thermosetting laminate 2"" of post-forming quality is placed towards the upper wall of the mould cavity 1
- the moulding compound 3 is distributed between the upper and the lower side of the core 4 so that this after the compression moulding procedure is completely surrounded by moulding compound
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU75920/96A AU7592096A (en) | 1995-11-10 | 1996-11-04 | A process for providing products with a hard and decorative surface |
EP96938574A EP0934170A1 (en) | 1995-11-10 | 1996-11-04 | A process for providing products with a hard and decorative surface |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE9503972-3 | 1995-11-10 | ||
SE9503972A SE504175C2 (en) | 1995-11-10 | 1995-11-10 | coating method |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997017214A1 true WO1997017214A1 (en) | 1997-05-15 |
Family
ID=20400148
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE1996/001410 WO1997017214A1 (en) | 1995-11-10 | 1996-11-04 | A process for providing products with a hard and decorative surface |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0934170A1 (en) |
AU (1) | AU7592096A (en) |
SE (1) | SE504175C2 (en) |
WO (1) | WO1997017214A1 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001094723A1 (en) * | 2000-06-09 | 2001-12-13 | Göteborgs List Och Träindustri Ab | Skirting profile |
US6436159B1 (en) | 1999-12-09 | 2002-08-20 | Lilly Industries, Inc. | Abrasion resistant coatings |
US6442734B1 (en) | 1998-07-08 | 2002-08-27 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US6460094B1 (en) | 1998-07-08 | 2002-10-01 | Microsoft Corporation | Peripheral device configured to detect the type of interface to which it is connected and configuring itself accordingly |
US6625790B1 (en) | 1998-07-08 | 2003-09-23 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
WO2006062487A1 (en) * | 2004-12-07 | 2006-06-15 | Janez Arnol | Surface coating with leather and/or melamine resin laminates of 3d curved surfaces especially of seating and flat furniture |
WO2007082732A1 (en) | 2006-01-18 | 2007-07-26 | Interglarion Limited | Method for producing a cladding element |
CN109352981A (en) * | 2018-11-23 | 2019-02-19 | 贺州宝兴新材料有限公司 | A kind of double-walled applique process from outside to inside |
CN109352980A (en) * | 2018-11-23 | 2019-02-19 | 贺州宝兴新材料有限公司 | A kind of double-walled applique process from inside to outside |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0009813A1 (en) * | 1978-10-09 | 1980-04-16 | RESOPAL WERK H. Römmler GmbH | Decorative laminated board with an embossed surface |
EP0054405A1 (en) * | 1980-12-12 | 1982-06-23 | Devon Valley Industries Limited | Process for the manufacture of decorative laminates |
WO1988001575A1 (en) * | 1986-09-05 | 1988-03-10 | Resopal Werk H. Römmler Gmbh | Decorative laminated sheet and process for producing the same |
EP0266107A2 (en) * | 1986-10-28 | 1988-05-04 | Rexham Industries Corp. | Injection molded plastic article with integral weatherable pigmented film surface |
WO1990014226A1 (en) * | 1989-05-17 | 1990-11-29 | Resopal Gmbh | Process for the manufacture of decorative laminate plate |
-
1995
- 1995-11-10 SE SE9503972A patent/SE504175C2/en not_active IP Right Cessation
-
1996
- 1996-11-04 WO PCT/SE1996/001410 patent/WO1997017214A1/en not_active Application Discontinuation
- 1996-11-04 EP EP96938574A patent/EP0934170A1/en not_active Withdrawn
- 1996-11-04 AU AU75920/96A patent/AU7592096A/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0009813A1 (en) * | 1978-10-09 | 1980-04-16 | RESOPAL WERK H. Römmler GmbH | Decorative laminated board with an embossed surface |
EP0054405A1 (en) * | 1980-12-12 | 1982-06-23 | Devon Valley Industries Limited | Process for the manufacture of decorative laminates |
WO1988001575A1 (en) * | 1986-09-05 | 1988-03-10 | Resopal Werk H. Römmler Gmbh | Decorative laminated sheet and process for producing the same |
EP0266107A2 (en) * | 1986-10-28 | 1988-05-04 | Rexham Industries Corp. | Injection molded plastic article with integral weatherable pigmented film surface |
WO1990014226A1 (en) * | 1989-05-17 | 1990-11-29 | Resopal Gmbh | Process for the manufacture of decorative laminate plate |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7096435B2 (en) | 1998-07-08 | 2006-08-22 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US6460094B1 (en) | 1998-07-08 | 2002-10-01 | Microsoft Corporation | Peripheral device configured to detect the type of interface to which it is connected and configuring itself accordingly |
US8296474B2 (en) | 1998-07-08 | 2012-10-23 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US7277966B2 (en) | 1998-07-08 | 2007-10-02 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US6625790B1 (en) | 1998-07-08 | 2003-09-23 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US8112556B2 (en) | 1998-07-08 | 2012-02-07 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US6795949B2 (en) | 1998-07-08 | 2004-09-21 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US7975078B2 (en) | 1998-07-08 | 2011-07-05 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US7779171B2 (en) | 1998-07-08 | 2010-08-17 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US6442734B1 (en) | 1998-07-08 | 2002-08-27 | Microsoft Corporation | Method and apparatus for detecting the type of interface to which a peripheral device is connected |
US6641629B2 (en) | 1999-12-09 | 2003-11-04 | Eugen Safta | Abrasion resistant coatings |
US6436159B1 (en) | 1999-12-09 | 2002-08-20 | Lilly Industries, Inc. | Abrasion resistant coatings |
WO2001094723A1 (en) * | 2000-06-09 | 2001-12-13 | Göteborgs List Och Träindustri Ab | Skirting profile |
WO2006062487A1 (en) * | 2004-12-07 | 2006-06-15 | Janez Arnol | Surface coating with leather and/or melamine resin laminates of 3d curved surfaces especially of seating and flat furniture |
AU2007207150B2 (en) * | 2006-01-18 | 2011-07-28 | Interglarion Limited | Method for producing a cladding element |
WO2007082732A1 (en) | 2006-01-18 | 2007-07-26 | Interglarion Limited | Method for producing a cladding element |
CN109352980A (en) * | 2018-11-23 | 2019-02-19 | 贺州宝兴新材料有限公司 | A kind of double-walled applique process from inside to outside |
CN109352981A (en) * | 2018-11-23 | 2019-02-19 | 贺州宝兴新材料有限公司 | A kind of double-walled applique process from outside to inside |
Also Published As
Publication number | Publication date |
---|---|
EP0934170A1 (en) | 1999-08-11 |
AU7592096A (en) | 1997-05-29 |
SE9503972L (en) | 1996-11-25 |
SE504175C2 (en) | 1996-11-25 |
SE9503972D0 (en) | 1995-11-10 |
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