WO2005045144A2 - Water-conducting body comprising a coating of a glass-like composite matrix - Google Patents

Water-conducting body comprising a coating of a glass-like composite matrix Download PDF

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Publication number
WO2005045144A2
WO2005045144A2 PCT/EP2004/052867 EP2004052867W WO2005045144A2 WO 2005045144 A2 WO2005045144 A2 WO 2005045144A2 EP 2004052867 W EP2004052867 W EP 2004052867W WO 2005045144 A2 WO2005045144 A2 WO 2005045144A2
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WO
WIPO (PCT)
Prior art keywords
water
conducting
fitting
coating
matrix
Prior art date
Application number
PCT/EP2004/052867
Other languages
German (de)
French (fr)
Other versions
WO2005045144A3 (en
Inventor
Bastian Schaefer
Dietmar Lux
Original Assignee
Damixa A/S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Damixa A/S filed Critical Damixa A/S
Publication of WO2005045144A2 publication Critical patent/WO2005045144A2/en
Publication of WO2005045144A3 publication Critical patent/WO2005045144A3/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03CDOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/02Plumbing installations for fresh water
    • E03C1/04Water-basin installations specially adapted to wash-basins or baths
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/1204Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
    • C23C18/1208Oxides, e.g. ceramics
    • C23C18/1212Zeolites, glasses
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/125Process of deposition of the inorganic material
    • C23C18/1254Sol or sol-gel processing
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23DENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
    • C23D5/00Coating with enamels or vitreous layers

Definitions

  • the invention relates to the field of water-conducting bodies, in particular fittings such as sanitary, kitchen and / or bathroom fittings.
  • the invention further relates to the use of glass-like sol-gel materials for coating such bodies and methods for producing such coatings.
  • Water-conducting bodies for example pipes, are often produced by casting processes.
  • a frequently used material is brass, especially in the manufacture of fittings such as sanitary and bathroom fittings.
  • the undesirable components include heavy metals such as lead, but also zinc, nickel and copper. These may only occur in very low concentrations, especially in drinking water, preferably they should not be contained in drinking water.
  • Numerous solutions have been proposed to prevent undesired components from escaping from water-conducting bodies.
  • a sanitary water valve is known from DE 43 13 439 A1, the outlet of which is coated on the water side with a plastic coating. However, this coating is difficult to produce.
  • Faucets are therefore conventionally subjected to intensive surface cleaning, in the course of which the surfaces in contact with water are cleaned of undesirable constituents and metals are washed out of the water-conducting bodies. This treatment is also complex.
  • the invention is therefore based on the object of specifying a water-conducting body which is to be as simple to manufacture as possible and which reduces or preferably completely prevents the entry of undesired constituents into the water to be conducted.
  • the water-conducting body should be particularly suitable as a water-conducting agent in a fitting, in particular a sanitary, kitchen and / or bathroom fitting, and as a valve insert or element of a valve insert for such a fitting.
  • the object is achieved by a water-conducting body according to claim 1.
  • Such a body can in particular be a pipe, a sanitary device such as a shower cubicle, tile, shower tray, sink, bathtub, toilet and a fitting, in particular a bathroom and / or kitchen fitting, and / or a kitchen appliance such as a pot or a pan be, or part of such a body, for example a valve insert or an element of a valve insert of a fitting.
  • the fitting can in particular be divided into two with separate setting means for independently setting the amount of hot and cold water that is to be dispensed from the fitting.
  • the fitting can also be provided with an electrically, electronically or mechanically operating thermostat. A thermostatically controlled fitting allows the temperature of the water to be dispensed to be set to a preselected setpoint.
  • the valve can be a spherical Have cartridge and / or a disk cartridge, in particular with a ceramic disk and / or ceramic seal or electromagnetically controlled valves.
  • Coatable surfaces of a fitting can in particular be:
  • Connecting pieces in particular those made of brass and those with an at least partially chrome and / or nickel coated surface;
  • Mixing bodies in particular those made of brass and those with an at least partially chromium and / or nickel coated surface;
  • Valve inserts and valve bodies in particular those made of brass and those with an at least partially chrome and / or nickel coated surface;
  • Regulating means in particular as components of a valve, furthermore in particular those made of ceramic, brass, stainless steel, plastic and / or rubber;
  • - Aerators especially those made of brass and those with an at least partially chrome and / or nickel coated surface;
  • Outlets especially those made of brass, stainless steel, plastic and / or rubber.
  • the glass-like composite matrix provided according to the invention can be used in an advantageously simple manner in the form of a seal for the surfaces which come into contact with the water to be conducted, so that the entry of undesired constituents, in particular by diffusion, can be suppressed or completely prevented in the water to be conducted.
  • metal atoms and ions are equally considered to be undesirable metals in water.
  • the coating which acts as a diffusion barrier.
  • a conventional intensive surface cleaning can be omitted.
  • such a coating is simple and inexpensive to produce.
  • the matrix used as a coating is also good to very good resistant to coloring substances, such as coffee, red wine, ink, as well as acids and bases.
  • the coated body can be used in a wide variety of areas, since the matrix is weather-resistant and has a high resistance to climate and UV, in particular a good resistance to temperature changes.
  • the glass-like composite matrix can in particular be produced and constructed in accordance with the principles of chemical nanotechnology.
  • a glass-like composite matrix is understood to mean an inorganic, organic or inorganic-organic matrix which has a glass-like hardness and / or structure.
  • the matrix therefore forms a network with which a covering and / or a coating of a body can be produced.
  • Composite matrices which are nanocomposite materials or contain nanocomposite material are particularly preferred.
  • Matrices which contain hybrid coating materials (hybrid polymers) or generally organic coating materials, for example polymeric coating materials, are particularly preferred.
  • a particularly high wear, water and chemical resistance of the water-conducting body, in particular a fitting, can be achieved by a dense matrix serving as a coating, which is preferably highly inorganic.
  • a dense matrix serving as a coating, which is preferably highly inorganic.
  • the diffusion of undesirable substances into the water side an appropriately coated body can be severely restricted or completely prevented.
  • the matrix is resistant to salt water and chlorinated tap water. It also enables a very firm connection to the body to be coated.
  • the glass-like composite matrix is expediently firmly bound to the substrate of the water-conducting body. This supports the wear resistance of the coated body, in particular against steel wool and sand or abrasives, as are often used for cleaning fittings.
  • the matrices according to the invention can be used to provide customary surfaces of water-conducting bodies, in particular steel such as, for example, stainless steel, copper and alloys, in particular brass and bronze, plastics, ceramics, rubber and painted and / or coated surfaces, in particular those which are provided with chromium, nickel and / or alloys of these metals are coated.
  • the composite matrix can, for example, be applied to a base coating of the water-conducting body.
  • the matrix is preferably applied as a coating to the water-side surface of the body.
  • the matrix can also be attached to another surface of the body, for example on a surface which is on a side of the body remote from the water-side surface, e.g. a tube outside.
  • the coating can be applied simultaneously on the water-side surface and on a further surface, preferably on all surfaces accessible from the outside. In this way, the advantageous properties of the coating according to the invention can benefit both the water to be conducted and the body as such.
  • the matrix can form an externally accessible coating of the water-conducting body, but it can also be wholly or partially be covered by one or more coatings. Its main effect, namely preventing undesired constituents from passing through the matrix, can as a rule also be exerted when it is covered by one or more coatings.
  • the matrix particularly preferably forms at least partially or completely an outer coating of the water-conducting body, it being particularly preferred if the matrix forms a water-side outer coating or at least partially a water-side outer coating of a water-conducting body. In this way, the further advantageous properties of the matrix can be used particularly well.
  • the matrix can therefore be an outer coating, ie an uppermost coating, on the inside of a water-conducting pipe or a fitting.
  • the matrix can preferably be produced in a sol-gel process. This manufacturing process allows the properties of the glass-like matrix to be adjusted in a simple manner.
  • the matrices produced in this way are insensitive to environmental influences, they are durable, hard, scratch-resistant and homogeneous. It is also particularly advantageous that the matrices are corrosion-resistant and that metals offer corrosion protection, in particular aluminum, magnesium and steel.
  • a combination of organic and inorganic building blocks can be used to selectively set materials or surfaces with defined properties.
  • the matrix can also be provided with anti-bacterial properties or with anti-graffiti properties.
  • the matrices or their gel-like precursors can be applied to the body to be coated without great effort and, depending on the type of matrix and the material of the body to be coated, there can be radiation-hardened and / or thermally hardened, for example fired or annealed. It is particularly preferred to thermally harden the matrix at 60 ° C. to 180 ° C. on the body to be coated. In particular in the case of radiation curing, for example using UV and / or IR emitters, curing can also take place at room temperature.
  • the matrix can be produced in a controlled manner in a sol-gel process, a controlled growth and aggregation process of molecular units being a targeted and reproducible representation of multifunctional nanoparticulate systems allowed.
  • the matrices can therefore be glassy-hard to polymer-soft and have adjustable surface properties that range from water-wetting to completely water-repellent. It is also possible to coat the body with a transparent or largely transparent matrix. In this way, the surface texture and / or grain remains visible even after coating.
  • Nanoparticles can also be introduced into the matrix.
  • a nanoparticle-containing matrix also enables a very high abrasion resistance, electrical conductivity, catalytic activity and / or permanent protection against ultraviolet and / or infrared radiation to be achieved.
  • Inhibitors can also be incorporated into the matrix. These enable a further passivation of the matrix surface and thus the surface of the water-conducting body coated with the matrix.
  • Inhibitors can in particular have a depot effect.
  • corrosion inhibitors can be incorporated as part of the matrix.
  • the matrix can be applied in a simple manner to the body to be coated, for example by spraying or roller application or by immersion in a liquid bath. Alternatively or in addition to
  • Inhibitors can also incorporate pigments into the matrix for easy coloring.
  • the glass-like composite matrix can expediently form a coating with a thickness of 1 nm or more, in particular from 10 nm to 50 nm.
  • a body whose coating is hydrophobic and / or oleophobic is particularly preferred.
  • such coatings are easy to clean, since dirt and accompanying substances dissolved in the water hardly adhere to them.
  • they cause a low surface energy of ⁇ 24 mN / m 2 and a contact angle of approx. 110 ° against water and approx. 60 ° against hexadecane.
  • the coated bodies are easy to clean and have non-stick properties.
  • a fitting for dispensing water is also specified, in particular a sanitary, kitchen and / or bathroom fitting, comprising a supply line, a discharge line and a water-conducting means for controllably connecting the supply and discharge lines, which is characterized in that the water-conducting means is a water-conducting body as described above.
  • the inlet and / or outlet is preferably formed in one piece with the fitting.
  • the water-conducting means can in particular be a water-conducting channel of a valve body, a shut-off means for closing such a channel, a valve insert, a valve cartridge and in particular a ceramic cartridge, a sealing element, the water outlet, the valve body itself or another which comes into contact with the water to be conducted Element of a tap or a tap.
  • This fitting realizes the advantages described above associated with the use of the bodies coated according to the invention.
  • the fitting is expediently designed in such a way that all water-conducting means on the water side have a surface which prevents the entry of undesired metals, in particular lead, zinc, nickel and copper ions, into the water to be conducted.
  • these surfaces can be achieved in that the water-conducting means themselves do not contain any diffusible metals, so that no metals can escape from them into the water to be conducted.
  • the water conducting means can consist of plastic, ceramic or the like.
  • at least one water-conducting agent is a water-conducting body according to the invention as described above.
  • This design of the fitting makes it possible to combine the advantages associated with the use of water-conducting bodies according to the invention with the advantages which can be achieved through the use of further materials and components in such a way that the water which can be dispensed from the fitting is permanently protected against the penetration of undesired constituents.
  • fitting is also coated with the glass-like matrix on its outer housing.
  • Such fittings then also have the advantageous properties of the water-conducting body on their outside, in particular they are easy to clean and well protected against wear.
  • a glass-like matrix as a water-side coating of a water-conducting body in order to prevent metals, in particular lead, nickel and copper ions, from escaping from the body.
  • the water-conducting body is a water-conducting means of a fitting, in particular a sanitary, kitchen and / or bathroom fitting, connecting a supply line and a discharge line.
  • hydrophobic and / or oleophobic glass-like matrix for the purposes mentioned, in particular as a water-side coating of a water-conducting body.
  • a silane for producing a glass-like matrix is proposed as a water-side coating of a water-conducting body, in particular a water-conducting means of a fitting that connects a supply line and a discharge line, in particular a sanitary, kitchen and / or bathroom fitting.
  • the water-conducting bodies coated according to the invention can be produced particularly well with silanes.
  • the silane is preferably an alkyl and aryl silane, amino functional silane, epoxy and glycol functional silane, mercapto functional silane, methacrylic functional silane, vinyl functional silane or silicic acid ester.
  • Particularly good glass-like matrices as a water-side coating of a water-conducting body can be produced using fluoroalkylsilane and / or polyfluoroalkylsilane.
  • these silanes can be used to produce the hydrophobic and / or oleophobic coatings in which even a small coating thickness substantially reduces the entry of undesired constituents into the water to be conducted.
  • a method for producing a water-side coating of a water-conducting body comprises the steps: a) hydrolysis and condensation of one or more silanes, one or more alkoxides and one or more metal salts selected from the group consisting of Al, Ce, Ga, Ge, Sn, Ti, Zr, Hf, V, Nb and Ta metal salts with an acid , in particular an organic acid or a mineral acid,
  • step b) applying the reaction product from step a) to the body to be coated, and
  • step c) curing the reaction product from step a) applied in step b).
  • the reaction product from step a) can be applied by any method, in particular by dipping, spraying, brushing, spraying, spinning, polishing, floating and / or by electrostatic application.
  • the hardening is expediently carried out by heating, customary brass fitting bodies preferably being heated at more than 100 ° C., preferably at 120 ° C. to 140 ° C., for 20 minutes or longer.
  • the method enables the production and use of the coated water-conducting bodies described above and the associated advantages.
  • silane or silanes are selected from the group consisting of alkyl and aryl silanes, amino functional silanes, epoxy and glycol functional silanes, mercapto functional silanes, methacrylic functional silanes, vinyl functional silanes and silicic acid esters.
  • silane (s) are selected from the group consisting of fluoroalkylsilanes and polyfluoroalkylsilanes. These silanes permit the production of the hydro- and / or oleophobic coatings and therefore make it possible to achieve the advantages associated with appropriately coated water-conducting bodies.
  • the invention is described below with reference to the figures and examples. Show it:
  • Figure 1 shows a cross section through a coated mixer tap according to the invention.
  • Fig. 3 shows a further cross section through a coated mixer tap according to the invention.
  • the fitting shown in cross section in FIG. 1, namely the mixer tap 1, has a valve insert 20 arranged in the mixer tap base body 10 with two water inlets 21, 22 for hot and cold water.
  • the water inlets 21, 22 open into water-conducting channels 23, 24, which are provided in the form of recesses in the valve insert 20.
  • the water-conducting channels 23, 24 are connected to a movable mixing cartridge 28 via spring-loaded, displaceable seals 25, 26.
  • the mixing cartridge 28 makes it possible to set both the amount and the mixing ratio of the water supplied through the water inlets 21, 22.
  • the mixing cartridge is connected to a control lever 27.
  • the water mixed in the mixing cartridge 28 can exit from the mixing cartridge and the valve insert 20 into a water outlet 30 formed from the base body of the mixer tap 1.
  • the water outlet 3O has an aerator 39 at its end facing away from the valve insert 20.
  • the base body 10 of the mixer tap 1 and the base body of the valve insert 20 are made of brass.
  • the water inlets 21, 22, the water-conducting channels 23, 24, the mixing cartridge 28 and the water outlet 30 are each coated on their water-side surfaces with a glass-like matrix (not shown).
  • the coating is hydrophobic and has a thickness of 20-30 nm.
  • the other elements of the mixer tap 1 that come into contact with the water to be conducted are either made of plastic, are free of unwanted metals such as lead, nickel and copper, or have surfaces that strongly limit or prevent the entry of these metals into the water to be conducted.
  • water enters the valve insert 20 of the mixer tap 1 through the water inlets 21, 22 and is guided through the water-conducting channels 23, 24 to the mixer cartridge 28 and from there through the water outlet 30.
  • the water On the way between the respective water inlet 21, 22 and the mixing cartridge 28 and from there through the water outlet 30 and the aerator 39, the water nowhere comes into contact with the brass material of the base body 10 of the mixer tap 1 or the valve insert 20. This prevents lead, copper and nickel from entering the respective base body into the water.
  • the water-conducting channels are also connected to the mixing cartridge 28 'via movable seals 25', 26 '.
  • the mixing ratio and the amount of water to be mixed can be adjusted with the mixing cartridge 28 'via a control lever 27' connected to it.
  • Water can emerge from the mixing cartridge 28 'into a water outlet 30' attached to the base body 10 of the mixer tap 1 '.
  • the water outlet 30 ' has an aerator 39' at its end facing away from the valve insert 20 '.
  • the water inlets 21', 22 ', the water-conducting channels 23', 24 ', the mixing cartridge 28' and the water outlet 30 ' are each coated on the water side with a hydrophobic glass-like matrix of 20-30 nm in thickness.
  • the remaining elements of the mixer 1 'coming into contact with the water to be conducted are either made of plastic and are free of undesirable metals such as lead, nickel and Copper, or have surfaces that strongly limit or exclude the entry of these metals into the water to be conducted.
  • the water to be conducted nowhere comes into contact with materials from which lead, nickel or copper could penetrate into the water.
  • the mixer tap shown in Fig. 3 differs from that shown in Figs. 1 and 2 in the use of a ceramic cartridge 28 ".
  • the ceramic cartridge has a ceramic base plate and an adjusting plate, each with passages for conducting hot and cold water
  • the mixing ratio of hot and cold water and thus the temperature of the water discharged from the tap can be adjusted by rotating the base and adjusting disc against each other.
  • the elements that come into contact with the water to be conducted are either plastic and are free of unwanted metals such as lead, nickel and copper, or have surfaces which severely limit or exclude the entry of these metals into the water to be conducted, in particular they can be provided with a coating according to the invention.
  • Example 1 Production of an inorganic, glass-like matrix for a water-conducting body
  • Example 2 Production of a hydrophobic inorganic, glass-like matrix for a water-conducting body
  • 20 g of dodecafluoroalkyltriethoxysilane are diluted with 20 g of water and mixed with 10 g of 10% strength by weight formic acid for 30 minutes with vigorous stirring.
  • the resulting gel-like reaction product is applied in an immersion bath to the water-contacting surfaces of a mixer tap base and a valve insert and cured at 120 ° C. for 40 minutes.
  • the result is an inorganic, glass-like matrix with a thickness of 20-30 nm, which prevents the passage of metals or metal ions from the coated base body through the coating and is also easy to clean.
  • Example 3 Production of an inorganic glass-like matrix for a water-conducting body
  • a hydrolysis catalyst consisting of 9 g demineralized water to which 0.08 g phosphoric acid (85%) is added.
  • the hydrolysis catalyst is added dropwise to the solution of the silanes with stirring over a period of 5 minutes, the temperature increasing by about 10 ° C.
  • the product is applied by dipping or flooding onto the surfaces of a mixer body and a valve insert that come into contact with water. Curing takes place at 103 ° C for 30 minutes.
  • a coating with a thickness of 5-25 ⁇ m is created, which prevents metal ions from penetrating into the water from the base body.
  • Example 4 Production of an inorganic vitreous matrix for a water-conducting body 0.1 g of hydrochloric acid (37%) is added to a solution of 40 g of 3-glycidyloxytriethoxysilane, 10 g of tetraethylorthosilicate and 10 g of methyltrimethyoxysilane in 40 g of isopropanol. After a stirring time of 30 minutes, 0.6 g of N-aminoethyl-3-aminopropyltrimethoxysilane (DAMO, from Degussa-Huls) is added and the mixture is stirred for a further 30 minutes.
  • DAMO N-aminoethyl-3-aminopropyltrimethoxysilane
  • the product is applied to the surfaces of a mixer body and a valve insert that come into contact with water by dipping or flooding. Curing takes place at 103 ° C for 30 minutes. A coating with a thickness of 5-25 ⁇ m is created, which prevents metal ions from penetrating into the water from the base body.

Abstract

The invention concerns the field of water-conducting bodies, particularly of plumbing fixtures such as sanitary fixtures, kitchen fixtures, and/or bathroom fixtures. The invention additionally relates to the use of glass-like sol-gel materials for coating bodies of this type and to methods for producing such coatings. The inventive water-conducting bodies, particularly fittings, are protected against metal, particularly lead, copper and nickel from escaping into the water to be conducted.

Description

Wasserleitender Körper Aquatic body
Die Erfindung betrifft das Gebiet der wasserleitenden Körper, insbesondere der Armaturen wie Sanitär-, Küchen- und/oder Badarmaturen. Die Erfindung betrifft ferner die Verwendung glasartiger Sol-Gel-Materialien zur Beschichtung solcher Körper und Verfahren zum Herstellen solcher Beschichtungen.The invention relates to the field of water-conducting bodies, in particular fittings such as sanitary, kitchen and / or bathroom fittings. The invention further relates to the use of glass-like sol-gel materials for coating such bodies and methods for producing such coatings.
Wasserleitende Körper, beispielsweise Rohre, werden häufig durch Gießverfahren hergestellt. Ein häufig verwendeter Werkstoff ist Messing, insbesondere bei der Herstellung von Armaturen wie Sanitär- und Badarmaturen. Bei gegossenen Armaturen, aber auch bei anderen wasserleitenden Körpern, tritt häufig das Problem auf, dass unerwünschte Bestandteile des Körpers bzw. der Armatur selbst in das geleitete Wasser eintreten können. Zu den unerwünschten Bestandteilen gehören namentlich Schwermetalle wie Blei, aber auch Zink, Nickel und Kupfer. Diese dürfen insbesondere in Trinkwasser nur in sehr geringen Konzentrationen vorkommen, vorzugsweise sollten sie in Trinkwasser nicht enthalten sein. Um das Austreten unerwünschter Bestandteile aus wasserleitenden Körpern zu verhindern, sind zahlreiche Lösungen vorgeschlagen worden. Aus der DE 43 13 439 A1 ist ein sanitäres Wasserventil bekannt, dessen Auslauf wasserseitig mit einer Kunststoffbeschichtung überzogen ist. Diese Beschichtung ist jedoch aufwendig herzustellen.Water-conducting bodies, for example pipes, are often produced by casting processes. A frequently used material is brass, especially in the manufacture of fittings such as sanitary and bathroom fittings. In the case of cast fittings, but also in the case of other water-conducting bodies, the problem frequently arises that undesirable components of the body or of the fitting itself can enter the piped water. The undesirable components include heavy metals such as lead, but also zinc, nickel and copper. These may only occur in very low concentrations, especially in drinking water, preferably they should not be contained in drinking water. Numerous solutions have been proposed to prevent undesired components from escaping from water-conducting bodies. A sanitary water valve is known from DE 43 13 439 A1, the outlet of which is coated on the water side with a plastic coating. However, this coating is difficult to produce.
Herkömmlicherweise werden daher Armaturen einer intensiven Oberflächenreinigung unterzogen, in deren Verlauf die mit Wasser in Berührung kommenden Oberflächen von unerwünschten Bestandteilen gereinigt und Metalle aus den wasserleitenden Körpern ausgewaschen werden. Diese Behandlung ist ebenfalls aufwendig.Faucets are therefore conventionally subjected to intensive surface cleaning, in the course of which the surfaces in contact with water are cleaned of undesirable constituents and metals are washed out of the water-conducting bodies. This treatment is also complex.
Der Erfindung liegt daher die Aufgabe zugrunde, einen wasserleitenden Körper anzugeben, der möglichst einfach herstellbar sein soll und den Eintritt unerwünschter Bestandteile in das zu leitende Wasser verringert oder vorzugsweise ganz unterbindet. Der wasserleitende Körper soll insbesondere geeignet sein als wasserleitendes Mittel in einer Armatur, insbesondere einer Sanitär-, Küchen- und/oder Badarmatur, und als Ventileinsatz oder Element eines Ventileinsatzes für eine solche Armatur.The invention is therefore based on the object of specifying a water-conducting body which is to be as simple to manufacture as possible and which reduces or preferably completely prevents the entry of undesired constituents into the water to be conducted. The water-conducting body should be particularly suitable as a water-conducting agent in a fitting, in particular a sanitary, kitchen and / or bathroom fitting, and as a valve insert or element of a valve insert for such a fitting.
Die Aufgabe wird erfindungsgemäß durch einen wasserleitenden Körper gemäß Patentanspruch 1 gelöst.The object is achieved by a water-conducting body according to claim 1.
Ein solcher Körper kann insbesondere ein Rohr, eine Sanitäreinrichtung wie beispielsweise eine Duschkabine, Fliese, Duschtasse, Waschbecken, Badewanne, Toilette und eine Armatur, insbesondere eine Bad- und/oder Küchen- Armatur, und/oder ein Küchengerät wie ein Topf oder eine Pfanne sein, oder ein Teil eines solchen Körpers, beispielsweise ein Ventileinsatz oder ein Element eines Ventileinsatzes einer Armatur. Die Armatur kann insbesondere zweigeteilt sein mit getrennten Einstellmitteln zum unabhängigen Einstellen der Menge an warmem und kaltem Wasser, das aus der Armatur abgegeben werden soll. Die Armatur kann ferner mit einem elektrisch, elektronisch oder mechanisch arbeitenden Thermostat versehen sein. Eine thermostatisch geregelte Armatur erlaubt es, die Temperatur des abzugebenden Wassers auf einen vorgewählten Sollwert einzustellen. Die Armatur kann eine Kugel- Kartusche und/oder eine Scheiben-Kartusche, insbesondere mit keramischer Scheibe und/oder keramischer Dichtung bzw. e lektromagnetisch gesteuerte Ventile, besitzen. Bevorzugte Keramiken, die mit der erfindungsgemäßen Beschichtung zu einem wasserleitenden Körper beschichtet sind, enthalten ein oder mehrere Aluminiumoxide. Beschichtbare Oberflächen einer Armatur können insbesondere sein:Such a body can in particular be a pipe, a sanitary device such as a shower cubicle, tile, shower tray, sink, bathtub, toilet and a fitting, in particular a bathroom and / or kitchen fitting, and / or a kitchen appliance such as a pot or a pan be, or part of such a body, for example a valve insert or an element of a valve insert of a fitting. The fitting can in particular be divided into two with separate setting means for independently setting the amount of hot and cold water that is to be dispensed from the fitting. The fitting can also be provided with an electrically, electronically or mechanically operating thermostat. A thermostatically controlled fitting allows the temperature of the water to be dispensed to be set to a preselected setpoint. The valve can be a spherical Have cartridge and / or a disk cartridge, in particular with a ceramic disk and / or ceramic seal or electromagnetically controlled valves. Preferred ceramics, which are coated with the coating according to the invention to form a water-conducting body, contain one or more aluminum oxides. Coatable surfaces of a fitting can in particular be:
Verbindungsrohre, insbesondere Kupferrohre und Rohre mit einer zumindest teilweise Chrom und/oder Nickel beschichteten Oberfläche;Connecting pipes, in particular copper pipes and pipes with an at least partially chromium and / or nickel coated surface;
Verbindungsstutzen, insbesondere solche aus Messing und solche mit einer zumindest teilweise Chrom und/oder Nickel beschichteten Oberfläche;Connecting pieces, in particular those made of brass and those with an at least partially chrome and / or nickel coated surface;
Mischkörper, insbesondere solche aus Messing und solche mit einer zumindest teilweise Chrom und/oder Nickel beschichteten Oberfläche;Mixing bodies, in particular those made of brass and those with an at least partially chromium and / or nickel coated surface;
Ventileinsätze und Ventilkörper, insbesondere solche aus Messing und solche mit einer zumindest teilweise Chrom und/oder Nickel beschichteten Oberfläche;Valve inserts and valve bodies, in particular those made of brass and those with an at least partially chrome and / or nickel coated surface;
Reguliermittel, insbesondere als Bestandteile eines Ventils, ferner insbesondere solche aus Keramik, Messing, rostfreiem Stahl, Kunststoff und/oder Gummi;Regulating means, in particular as components of a valve, furthermore in particular those made of ceramic, brass, stainless steel, plastic and / or rubber;
- Belüfter (spouts), insbesondere solche aus Messing und solche mit einer zumindest teilweise Chrom und/oder Nickel beschichteten Oberfläche;- Aerators (spouts), especially those made of brass and those with an at least partially chrome and / or nickel coated surface;
Auslässe, insbesondere solche aus Messing, rostfreiem Stahl, Kunststoff und/oder Gummi.Outlets, especially those made of brass, stainless steel, plastic and / or rubber.
Die erfindungsgemäß vorgesehene glasartige Komposit-Matrix kann in vorteilhaft einfacher Weise in Form einer Versiegelung der mit dem zu leitenden Wasser in Berührung kommenden Oberflächen verwendet werden, so dass der Eintritt unerwünschter Bestandteile, insbesondere durch Diffusion, in das zu leitende Wasser unterdrückt oder völlig unterbunden werden kann. Dabei gelten im Rahmen dieser Erfindung Metallatome und -ionen gleichermaßen als im Wasser unerwünschte Metalle.The glass-like composite matrix provided according to the invention can be used in an advantageously simple manner in the form of a seal for the surfaces which come into contact with the water to be conducted, so that the entry of undesired constituents, in particular by diffusion, can be suppressed or completely prevented in the water to be conducted. In the context of this invention, metal atoms and ions are equally considered to be undesirable metals in water.
Das Einhalten von trinkwasserrechtlichen Konzentrations-Grenzwerten für unerwünschte Bestandteile wird durch die als Diffusionssperre wirkende Beschichtung besonders erleichtert. Eine herkömmliche intensive Oberflächenreinigung kann entfallen. Zudem ist eine solche Beschichtung einfach und preisgünstig herstellbar. Die als Beschichtung dienende Matrix ist zudem gut bis sehr gut resistent gegenüber färbenden Substanzen, beispielsweise Kaffee, Rotwein, Tinte, sowie gegen Säuren und Basen. Der beschichtete Körper kann in unterschiedlichsten Gebieten eingesetzt werden, da die Matrix bewitterungsstabil ist und eine hohe Klima- und UV-Beständigkeit aufweist, insbesondere eine gute Temperaturwechsel-Beständigkeit. Die glasartige Komposit-Matrix kann insbesondere gemäß den Grundsätzen der chemischen Nanotechnologie hergestellt und beschaffen sein.Compliance with drinking water concentration limits for undesired components is made particularly easy by the coating, which acts as a diffusion barrier. A conventional intensive surface cleaning can be omitted. In addition, such a coating is simple and inexpensive to produce. The matrix used as a coating is also good to very good resistant to coloring substances, such as coffee, red wine, ink, as well as acids and bases. The coated body can be used in a wide variety of areas, since the matrix is weather-resistant and has a high resistance to climate and UV, in particular a good resistance to temperature changes. The glass-like composite matrix can in particular be produced and constructed in accordance with the principles of chemical nanotechnology.
Erfindungsgemäß wird unter einer glasartigen Komposit-Matrix eine anorganische, organische oder anorganisch-organische Matrix verstanden, die eine glasartige Härte und/oder Struktur besitzt. Die Matrix bildet daher ein Netzwerk, mit dem ein Überzug und/oder eine Beschichtung eines Körpers erzeugt werden kann. Durch Variation der Matrix-Zusarnmensetzung kann die Diffusionsdichtigkeit der Matrix gegenüber ausgewählten unerwünschten Bestandteilen eingestellt werden.According to the invention, a glass-like composite matrix is understood to mean an inorganic, organic or inorganic-organic matrix which has a glass-like hardness and / or structure. The matrix therefore forms a network with which a covering and / or a coating of a body can be produced. By varying the matrix composition, the diffusion tightness of the matrix with respect to selected undesired components can be adjusted.
Besonders bevorzugt sind Komposit-Matrices, die Nanokompositmaterialien sind oder Nanokompositmaterial enthalten. Insbesondere bevorzugt sind Matrices, die hybride Beschichtungsmaterialien (Hybridpolymere) bzw. allgemein organische Beschichtungsmaterialien, beispielsweise polymere Beschichtungsmaterialien, enthalten.Composite matrices which are nanocomposite materials or contain nanocomposite material are particularly preferred. Matrices which contain hybrid coating materials (hybrid polymers) or generally organic coating materials, for example polymeric coating materials, are particularly preferred.
Eine besonders hohe Verschleiß-, Wasser- und Chemikalienbeständigkeit des wasserleitenden Körpers, insbesondere einer Armatur, kann erreicht werden durch eine als Beschichtung dienende dichte Matrix, die vorzugsweise hoch anorganisch ist. Die Diffusion unerwünschter Substanzen in die Wasserseite eines entsprechend beschichteten Körpers kann so stark eingeschränkt oder völlig unterbunden werden. Insbesondere ist die Matrix beständig gegen Salzwasser und gechlortes Leitungswasser. Sie ermöglicht zudem eine sehr feste Anbindung an den zu beschichtenden Körper.A particularly high wear, water and chemical resistance of the water-conducting body, in particular a fitting, can be achieved by a dense matrix serving as a coating, which is preferably highly inorganic. The diffusion of undesirable substances into the water side an appropriately coated body can be severely restricted or completely prevented. In particular, the matrix is resistant to salt water and chlorinated tap water. It also enables a very firm connection to the body to be coated.
Zweckmäßigerweise ist die glasartige Komposit-Matrix fest an das Substrat des wasserleitenden Körpers gebunden. Dies unterstützt die Verschleißfestigkeit des beschichteten Körpers, insbesondere gegen Stahlwolle und Sand bzw. Scheuermitteln, wie sie zur Reinigung von Armaturen häufig eingesetzt werden. Mit den erfindungsgemäßen Matrices können übliche Oberflächen wasserleitender Körper, insbesondere Stahl wie beispielsweise Edelstahl, Kupfer und Legierungen, insbesondere Messing und Bronze, Kunststoffe, Keramik, Gummi und lackierte und/oder beschichtete Oberflächen versehen werden, insbesondere solche, die mit Chrom, Nickel und/oder Legierungen dieser Metalle beschichtet sind. Ebenfalls möglich ist es, Oberflächen aus Holz oder Stein mit der Matrix zu versehen, wobei die Oberflächen gegebenenfalls lackiert und/oder beschichtet sein können, beispielsweise mit Chrom, Nickel und/oder Legierungen dieser Metalle. Die Komposit-Matrix kann beispielsweise auf einer Grund-Beschichtung des wasserleitenden Körpers aufgebracht sein.The glass-like composite matrix is expediently firmly bound to the substrate of the water-conducting body. This supports the wear resistance of the coated body, in particular against steel wool and sand or abrasives, as are often used for cleaning fittings. The matrices according to the invention can be used to provide customary surfaces of water-conducting bodies, in particular steel such as, for example, stainless steel, copper and alloys, in particular brass and bronze, plastics, ceramics, rubber and painted and / or coated surfaces, in particular those which are provided with chromium, nickel and / or alloys of these metals are coated. It is also possible to provide surfaces made of wood or stone with the matrix, the surfaces optionally being painted and / or coated, for example with chromium, nickel and / or alloys of these metals. The composite matrix can, for example, be applied to a base coating of the water-conducting body.
Die Matrix ist beispielsweise als Beschichtung vorzugsweise an der wasserseitigen Oberfläche des Körpers angebracht. Bei Wasserleitungsrohren ist dies regelmäßig deren Innenseite. Die Matrix kann jedoch auch an einer anderen Oberfläche des Körpers angebracht werden, beispielsweise auf einer Oberfläche, die sich auf einer von der wasserseitigen Oberfläche entfernt liegenden Seite des Körpers befindet, z.B. einer Rohr-Außenseite. Insbesondere kann die Beschichtung gleichzeitig auf der wasserseitigen Oberfläche und einer weiteren Oberfläche, vorzugsweise auf allen von außen zugänglichen Oberflächen, angebracht sein. Auf diese Weise können die vorteilhaften Eigenschaften der erfindungsgemäßen Beschichtung sowohl dem zu leitenden Wasser als auch dem Körper als solchem zugute kommen.For example, the matrix is preferably applied as a coating to the water-side surface of the body. In the case of water pipes, this is usually the inside. However, the matrix can also be attached to another surface of the body, for example on a surface which is on a side of the body remote from the water-side surface, e.g. a tube outside. In particular, the coating can be applied simultaneously on the water-side surface and on a further surface, preferably on all surfaces accessible from the outside. In this way, the advantageous properties of the coating according to the invention can benefit both the water to be conducted and the body as such.
Die Matrix kann eine von außen zugängliche Beschichtung des wasserleitenden Körpers bilden, sie kann jedoch auch ganz oder teilweise durch eine oder weitere Beschichtungen überdeckt sein. Ihre Hauptwirkung, nämlich das Verhindern des Durchtretens unerwünschter Bestandteile durch die Matrix, kann sie im Regelfalle auch dann ausüben, wenn sie durch eine oder weitere Beschichtungen überdeckt ist. Besonders bevorzugt bildet die Matrix jedoch zumindest teilweise oder vollständig eine Außenbeschichtung des wasserleitenden Körpers, wobei es besonders bevorzugt ist, wenn die Matrix eine wasserseitige Außenbeschichtung bzw. zumindest teilweise eine wasserseitige Außenbeschichtung eines wasserleitenden Körpers bildet. Auf diese Weise können die weiteren vorteilhaften Eigenschaften der Matrix besonders gut genutzt werden. Beispielsweise kann die Matrix daher eine Außenbeschichtung, d.h. eine oberste Beschichtung, auf der Innenseite eines wasserleitenden Rohres oder einer Armatur sein.The matrix can form an externally accessible coating of the water-conducting body, but it can also be wholly or partially be covered by one or more coatings. Its main effect, namely preventing undesired constituents from passing through the matrix, can as a rule also be exerted when it is covered by one or more coatings. However, the matrix particularly preferably forms at least partially or completely an outer coating of the water-conducting body, it being particularly preferred if the matrix forms a water-side outer coating or at least partially a water-side outer coating of a water-conducting body. In this way, the further advantageous properties of the matrix can be used particularly well. For example, the matrix can therefore be an outer coating, ie an uppermost coating, on the inside of a water-conducting pipe or a fitting.
Vorzugsweise ist die Matrix in einem Sol-Gel-Prozess herstellbar. Dieses Herstellverfahren erlaubt es, die Eigenschaften der glasartigen Matrix auf einfache Weise einzustellen. Zudem sind die so hergestellten Matrices unempfindlich gegenüber Umwelteinflüssen, sie sind dauerhaft, hart, kratzfest und homogen. Besonders vorteilhaft ist auch, dass die Matrices korrosionsbeständig sind und Metallen einen Korrosionsschutz bieten, insbesondere Aluminium, Magnesium und Stahl. Durch Anwendung des Sol-Gel-Prozesses lassen sich durch Kombination von organischen und anorganischen Bausteinen gezielt Werkstoffe bzw. Oberflächen mit definierten Eigenschaften einstellen. Insbesondere kann die Matrix auch mit anti bakteriellen Eigenschaften oder mit Graffittischutz-Eigenschaften versehen werden.The matrix can preferably be produced in a sol-gel process. This manufacturing process allows the properties of the glass-like matrix to be adjusted in a simple manner. In addition, the matrices produced in this way are insensitive to environmental influences, they are durable, hard, scratch-resistant and homogeneous. It is also particularly advantageous that the matrices are corrosion-resistant and that metals offer corrosion protection, in particular aluminum, magnesium and steel. By using the sol-gel process, a combination of organic and inorganic building blocks can be used to selectively set materials or surfaces with defined properties. In particular, the matrix can also be provided with anti-bacterial properties or with anti-graffiti properties.
Die Matrices bzw. ihre gelförmigen Vorstufen können ohne größeren Aufwand auf den zu beschichtenden Körper aufgetragen und dort je nach Art der Matrix und des Materials des zu beschichtenden Körpers strahlengehärtet und/oder thermisch gehärtet, beispielsweise gebrannt oder getempert werden. Besonders bevorzugt ist es, die Matrix bei 60 °C bis 180 °C auf dem zu beschichtenden Körper thermisch zu härten. Insbesondere bei einer Strahlenhärtung, beispielsweise mit UV- und/oder IR-Strahlern, kann die Härtung auch bei Raumtemperatur erfolgen. Die Matrix kann in einem Sol-Gel- Prozess kontrolliert hergestellt werden, wobei ein kontrollierter Wachstumsund Aggregationsprozess von molekularen Einheiten eine gezielte und reproduzierbare Darstellung von multifunktionellen nanopartikulären Systemen erlaubt. Die Matrices können daher glasartig-hart bis polymer-weich sein und einstellbare Oberflächeneigenschaften besitzen, die von wasserbenetzend bis vollständig wasserabweisend reichen. Ebenfalls möglich ist es, den Körper mit einer transparenten oder weitgehend transparenten Matrix zu beschichten. Auf diese Weise bleibt die Oberflächentextur und/oder -maserung auch nach dem Beschichten sichtbar.The matrices or their gel-like precursors can be applied to the body to be coated without great effort and, depending on the type of matrix and the material of the body to be coated, there can be radiation-hardened and / or thermally hardened, for example fired or annealed. It is particularly preferred to thermally harden the matrix at 60 ° C. to 180 ° C. on the body to be coated. In particular in the case of radiation curing, for example using UV and / or IR emitters, curing can also take place at room temperature. The matrix can be produced in a controlled manner in a sol-gel process, a controlled growth and aggregation process of molecular units being a targeted and reproducible representation of multifunctional nanoparticulate systems allowed. The matrices can therefore be glassy-hard to polymer-soft and have adjustable surface properties that range from water-wetting to completely water-repellent. It is also possible to coat the body with a transparent or largely transparent matrix. In this way, the surface texture and / or grain remains visible even after coating.
In die Matrix können zusätzlich Nanopartikel eingebracht werden. Eine nanopartikelhaltige Matrix ermöglicht neben den oben beschriebenen Vorteilen eines erfindungsgemäß beschichteten wasserleitenden Körpers zusätzlich das Erzielen einer sehr hohen Abriebbeständigkeit, elektrischer Leitfähigkeit, katalytische Aktivität und/oder einen permanenten Schutz vor ultravioletter und/oder Infrarotstrahlung.Nanoparticles can also be introduced into the matrix. In addition to the advantages described above of a water-conducting body coated according to the invention, a nanoparticle-containing matrix also enables a very high abrasion resistance, electrical conductivity, catalytic activity and / or permanent protection against ultraviolet and / or infrared radiation to be achieved.
Ebenfalls können in die Matrix Inhibitoren eingebunden werden werden. Diese ermöglichen eine weitere Passivierung der Matrix-Oberfläche und damit der mit der Matrix beschichteten Oberfläche des wasserleitenden Körpers. DieInhibitors can also be incorporated into the matrix. These enable a further passivation of the matrix surface and thus the surface of the water-conducting body coated with the matrix. The
Inhibitoren können insbesondere eine Depotwirkung haben. Insbesondere können Korrosionsinhibitoren als Bestandteil der Matrix eingebunden werden.Inhibitors can in particular have a depot effect. In particular, corrosion inhibitors can be incorporated as part of the matrix.
Sie verbessern zusätzlich den Korrosionsschutz metallischer Körper, beispielsweise solchen, die Aluminium, Magnesium und/oder Stahl enthalten.They also improve the corrosion protection of metallic bodies, for example those that contain aluminum, magnesium and / or steel.
Die Matrix kann auf einfache Weise auf den zu beschichtenden Körper aufgetragen werden, beispielsweise durch Sprüh- oder Walzenauftrag oder durch Eintauchen in ein Flüssigkeitsbad. Alternativ oder zusätzlich zu denThe matrix can be applied in a simple manner to the body to be coated, for example by spraying or roller application or by immersion in a liquid bath. Alternatively or in addition to
Inhibitoren können auch Pigmente zum ein einfaches Einfärben in die Matrix eingebunden werden.Inhibitors can also incorporate pigments into the matrix for easy coloring.
Die glasartige Komposit-Matrix kann zweckrnäßigerweise eine Beschichtung mit einer Dicke von 1 nm oder mehr, insbesondere von 10 nm bis 50 nm bilden. Besonders bevorzugt sind jedoch Beschichtungen mit einer Dicke ab 1 μm, vorzugsweise 10 μm bis 50 μm. Es hat sich nunmehr gezeigt, dass bereits derart dünne Beschichtungen ausreichen, um einen Eintritt unerwünschter Bestandteile in das zu leitende Wasser deutlich und dauerhaft zu verringern. Besonders bevorzugt ist jedoch ein Körper, dessen Beschichtung hydrophob und/oder oleophob ist. Solche Beschichtungen sind zum einen leicht zu reinigen, da Schmutz und im Wasser gelöste Begleitstoffe daran kaum haften. Zum anderen bewirken sie eine niedrige Oberflächenenergie von < 24 mN/m2 sowie einen Kontaktwinkel von ca. 1 10° gegen Wasser und ca. 60° gegen Hexadecan. Die beschichteten Körper sind leicht zu reinigen und besitzen Antihaft-Eigenschaften.The glass-like composite matrix can expediently form a coating with a thickness of 1 nm or more, in particular from 10 nm to 50 nm. However, coatings with a thickness from 1 μm, preferably 10 μm to 50 μm, are particularly preferred. It has now been shown that such thin coatings are sufficient to significantly and permanently reduce the entry of undesirable components into the water to be conducted. However, a body whose coating is hydrophobic and / or oleophobic is particularly preferred. On the one hand, such coatings are easy to clean, since dirt and accompanying substances dissolved in the water hardly adhere to them. On the other hand, they cause a low surface energy of <24 mN / m 2 and a contact angle of approx. 110 ° against water and approx. 60 ° against hexadecane. The coated bodies are easy to clean and have non-stick properties.
Es hat sich überraschenderweise gezeigt, dass diese hydrophoben und/oder oleophoben Beschichtungen bereits in sehr geringen Dicken, ab 1 nm, den Eintritt unerwünschter Bestandteile in das zu leitende Wasser deutlich und dauerhaft verringern oder gänzlich unterbinden. Dabei bleiben die zuvor genannten Vorteile, insbesondere Dauerhaftigkeit, Korrosionsbeständigkeit, Härte, Kratzfestigkeit ""und Homogenität sowie die leichte Handhabbarkeit erhalten. Es kann deshalb ausreichen, wenn die Beschichtung eine Dicke von 10 nm bis 50 nm besitzt. Die hydrophoben und/oder oleophoben Beschichtungen ermöglichen es nunmehr erstmals, auch die beweglichen Teile eines Armaturen-Ventileinsatzes, bei denen es auf eine genaue Einhaltung der Abmessungen und Abstandsmaße ankommt, durch eine Beschichtung zu versiegeln.Surprisingly, it has been shown that these hydrophobic and / or oleophobic coatings, even in very small thicknesses, from 1 nm, significantly and permanently reduce the entry of undesired constituents into the water to be conducted, or completely prevent them. The advantages mentioned above, in particular durability, corrosion resistance, hardness, scratch resistance "" and homogeneity, and ease of handling are retained. It can therefore be sufficient if the coating has a thickness of 10 nm to 50 nm. The hydrophobic and / or oleophobic coatings now make it possible, for the first time, to seal the moving parts of a valve insert, where precise dimensions and spacing are required, with a coating.
Erfindungsgemäß wird weiter eine Armatur zum Dispensieren von Wasser angegeben, insbesondere eine Sanitär-, Küchen- und/oder Badarmatur, umfassend eine Zuleitung, eine Ableitung und ein Wasserleitmittel zur regelbaren Verbindung der Zu- und Ableitung, die dadurch gekennzeichnet ist, dass das Wasserleitmittel ein wasserleitender Körper wie oben beschrieben ist. Die Zu- und/oder Ableitung ist vorzugsweise einstückig mit der Armatur ausgebildet. Das Wasserleitmittel kann insbesondere ein wasserleitender Kanal eines Armaturenkörpers, ein Absperrmittel zum Verschließen eines solchen Kanals, ein Ventileinsatz, eine Ventilkartusche und insbesondere eine keramische Kartusche, ein Dichtelement, der Wasserauslauf, der Armaturenkörper selbst oder ein sonstiges, mit dem zu leitenden Wasser in Kontakt kommendes Element einer Armatur oder eines Wasserhahnes sein. Diese Armatur verwirklicht die mit der Verwendung der erfindungsgemäß beschichteten Körper verbundenen, oben beschriebenen Vorteile. Zweckmäßigerweise ist die Armatur so beschaffen, dass sämtliche Wasserleitmittel wasserseitig eine den Eintritt von unerwünschten Metallen, insbesondere Blei-, Zink-, Nickel- und Kupferionen, in das zu leitende Wasser verhindernde Oberfläche besitzen. Diese Oberflächen können zum einen dadurch erreicht werden, dass die Wasserleitmittel selbst keine ausdiffundier- baren Metalle enthalten, so dass aus ihnen auch keine Metalle in das zu leitende Wasser austreten können. Insbesondere können die Wasserleitmittel aus Kunststoff, Keramik oder dergleichen bestehen. Jedoch ist zumindest ein Wasserleitmittel ein erfindungsgemäßer wasserleitender Körper wie oben beschrieben. Diese Ausgestaltung der Armatur ermöglicht es, die mit der Verwendung erfindungsgemäßer wasserleitender Körper verbundenen Vorteile so mit den durch die Verwendung weiterer Werkstoffe und Bauelementen erzielbaren Vorteilen zu kombinieren, dass das von der Armatur dispensierbare Wasser dauerhaft gegen das Eindringen unerwünschter Bestandteile geschützt ist. Insbesondere kann es vorteilhaft sein, Dichtungen und dergleichen aus Kunststoff oder einem elastischen Material herzustellen, während wasserleitende Kanäle und der Wasserauslauf der Armatur erfindungsgemäße wasserleitende Körper wie zuvor beschrieben sind.According to the invention, a fitting for dispensing water is also specified, in particular a sanitary, kitchen and / or bathroom fitting, comprising a supply line, a discharge line and a water-conducting means for controllably connecting the supply and discharge lines, which is characterized in that the water-conducting means is a water-conducting body as described above. The inlet and / or outlet is preferably formed in one piece with the fitting. The water-conducting means can in particular be a water-conducting channel of a valve body, a shut-off means for closing such a channel, a valve insert, a valve cartridge and in particular a ceramic cartridge, a sealing element, the water outlet, the valve body itself or another which comes into contact with the water to be conducted Element of a tap or a tap. This fitting realizes the advantages described above associated with the use of the bodies coated according to the invention. The fitting is expediently designed in such a way that all water-conducting means on the water side have a surface which prevents the entry of undesired metals, in particular lead, zinc, nickel and copper ions, into the water to be conducted. On the one hand, these surfaces can be achieved in that the water-conducting means themselves do not contain any diffusible metals, so that no metals can escape from them into the water to be conducted. In particular, the water conducting means can consist of plastic, ceramic or the like. However, at least one water-conducting agent is a water-conducting body according to the invention as described above. This design of the fitting makes it possible to combine the advantages associated with the use of water-conducting bodies according to the invention with the advantages which can be achieved through the use of further materials and components in such a way that the water which can be dispensed from the fitting is permanently protected against the penetration of undesired constituents. In particular, it can be advantageous to produce seals and the like from plastic or an elastic material, while water-conducting channels and the water outlet of the fitting are water-conducting bodies according to the invention as described above.
Besonders vorteilhaft ist es, wenn die Armatur auch auf ihrem Außengehäuse mit der glasartigen Matrix beschichtet ist. Solche Armaturen besitzen dann auch auf ihrer Außenseite die vorteilhaften Eigenschaften des wasserleitenden Körpers, insbesondere sind sie leicht zu reinigen und gut verschleißgeschützt.It is particularly advantageous if the fitting is also coated with the glass-like matrix on its outer housing. Such fittings then also have the advantageous properties of the water-conducting body on their outside, in particular they are easy to clean and well protected against wear.
Um die oben beschriebenen Vorteile möglichst vollständig ausnutzen zu können, wird erfindungsgemäß ebenfalls gelehrt, eine glasartige Matrix als wasserseitige Beschichtung eines wasserleitenden Körpers zu verwenden, um das Austreten von Metallen, insbesondere von Blei-, Nickel- und Kupferionen, aus dem Körper zu verhindern. Dies schließt die Verwendung einer anorganischen glasartigen Matrix zur Herstellung einer wasserseitigen Beschichtung eines wasserleitenden Körpers mit ein. Dabei ist es zweckmäßig, wenn der wasserleitende Körper ein eine Zuleitung und eine Ableitung verbindendes Wasserleitmittel einer Armatur ist, insbesondere einer Sanitär-, Küchen- und/oder Badarmatur. Die mit dieser Verwendungsweise der glasartigen Matrix erreichbaren Vorteile sind oben im Rahmen der Beschreibung des wasserleitenden Körpers selbst geschildert.In order to be able to take full advantage of the advantages described above, it is also taught according to the invention to use a glass-like matrix as a water-side coating of a water-conducting body in order to prevent metals, in particular lead, nickel and copper ions, from escaping from the body. This includes the use of an inorganic glass-like matrix for producing a water-side coating of a water-conducting body. It is expedient if the water-conducting body is a water-conducting means of a fitting, in particular a sanitary, kitchen and / or bathroom fitting, connecting a supply line and a discharge line. The advantages that can be achieved with this use of the glass-like matrix are described above in the description of the water-conducting body itself.
Besonders bevorzugt ist eine Verwendung einer hydrophoben und/oder oleophoben glasartigen Matrix zu den genannten Zwecken, insbesondere als wasserseitige Beschichtung eines wasserleitenden Körpers.It is particularly preferred to use a hydrophobic and / or oleophobic glass-like matrix for the purposes mentioned, in particular as a water-side coating of a water-conducting body.
Gemäß einem weiteren Aspekt der Erfindung wird die Verwendung eines Silans zur Herstellung einer glasartigen Matrix als wasserseitige Beschichtung eines wasserleitenden Körpers, insbesondere eines eine Zuleitung und eine Ableitung verbindendenden Wasserleitmittels einer Armatur, insbesondere einer Sanitär-, Küchen- und/oder Badarmatur vorgeschlagen. Mit Silanen lassen sich die erfindungsgemäß beschichteten wasserleitenden Körper besonders gut herstellen. Vorzugsweise ist das Silan ein Alkyl- und Arylsilan, aminofunktionelles Silan, epoxy- und glykolfunktionelles Silan, merkapto- funktionelles Silan, methacrylfunktionelles Silan, vinylfunktionelles Silan oder Kieselsäureester.According to a further aspect of the invention, the use of a silane for producing a glass-like matrix is proposed as a water-side coating of a water-conducting body, in particular a water-conducting means of a fitting that connects a supply line and a discharge line, in particular a sanitary, kitchen and / or bathroom fitting. The water-conducting bodies coated according to the invention can be produced particularly well with silanes. The silane is preferably an alkyl and aryl silane, amino functional silane, epoxy and glycol functional silane, mercapto functional silane, methacrylic functional silane, vinyl functional silane or silicic acid ester.
Besonders gute glasartige Matrices als wasserseitige Beschichtung eines wasserleitenden Körpers können unter Verwendung von Fluoralkylsilan und/oder Polyfluoralkylsilan hergestellt werden. Insbesondere können mit diesen Silanen die hydrophoben und/oder oleophoben Beschichtungen hergestellt werden, bei denen bereits eine geringe Beschichtungsdicke den Eintritt unerwünschter Bestandteile in das zu leitende Wasser wesentlich verringert.Particularly good glass-like matrices as a water-side coating of a water-conducting body can be produced using fluoroalkylsilane and / or polyfluoroalkylsilane. In particular, these silanes can be used to produce the hydrophobic and / or oleophobic coatings in which even a small coating thickness substantially reduces the entry of undesired constituents into the water to be conducted.
Ein erfindungsgemäßes Verfahren zur Herstellung einer wasserseitigen Beschichtung eines wasserleitenden Körpers, insbesondere eines eine Zuleitung und eine Ableitung verbindendenden Wasserleitmittels einer Armatur, insbesondere einer Sanitär-, Küchen- und/oder Badarmatur, umfasst die Schritte: a) Hydrolyse und Kondensation eines oder mehrerer Silane, eines oder mehrerer Alkoxyde und eines oder mehrerer Metallsalze, ausgewählt aus der Gruppe der AI , Ce , Ga , Ge , Sn , Ti , Zr , Hf , V , Nb und Ta Metallsalze mit einer Säure, insbesondere einer organischen Säure oder einer Mineralsäure,A method according to the invention for producing a water-side coating of a water-conducting body, in particular a water-conducting means of a fitting, in particular a sanitary, kitchen and / or bathroom fitting, connecting a supply line and a discharge line, comprises the steps: a) hydrolysis and condensation of one or more silanes, one or more alkoxides and one or more metal salts selected from the group consisting of Al, Ce, Ga, Ge, Sn, Ti, Zr, Hf, V, Nb and Ta metal salts with an acid , in particular an organic acid or a mineral acid,
b) Auftragen des Reaktionsproduktes aus Schritt a) auf den zu beschichtenden Körper, undb) applying the reaction product from step a) to the body to be coated, and
c) Aushärten des in Schritt b) aufgetragenen Reaktionsproduktes aus Schritt a).c) curing the reaction product from step a) applied in step b).
Das Reaktionsprodukt aus Schritt a) kann durch ein beliebiges Verfahren aufgetragen werden, insbesondere durch Tauchen, Spritzen, Bestreichen, Sprühen, Schleudern, Polieren, Beschwallen und/oder durch elektrostatischen Auftrag. Das Aushärten geschieht zweckmäßigerweise durch Erhitzen, wobei übliche Messing-Armaturkörper vorzugsweise 20 Minuten oder länger bei mehr als 100 °C, vorzugsweise bei 120 °C bis 140 °C, erhitzt werden. Das Verfahren ermöglicht die Herstellung und Verwendung der oben beschriebenen beschichteten wasserleitenden Körper und der damit verbundenen Vorteile.The reaction product from step a) can be applied by any method, in particular by dipping, spraying, brushing, spraying, spinning, polishing, floating and / or by electrostatic application. The hardening is expediently carried out by heating, customary brass fitting bodies preferably being heated at more than 100 ° C., preferably at 120 ° C. to 140 ° C., for 20 minutes or longer. The method enables the production and use of the coated water-conducting bodies described above and the associated advantages.
Bevorzugt ist dabei ein solches Verfahren, bei dem das oder die Silane ausgewählt sind aus der Gruppe bestehend aus Alkyl- und Arylsilanen, aminofunktionellen Silanen, epoxy- und glykolfunktionellen Silanen, merkapto- funktionellen Silanen, methacrylfunktionellen Silanen, vinylfunktionelle Silane und Kieselsäureester.Such a method is preferred in which the silane or silanes are selected from the group consisting of alkyl and aryl silanes, amino functional silanes, epoxy and glycol functional silanes, mercapto functional silanes, methacrylic functional silanes, vinyl functional silanes and silicic acid esters.
Besonders bevorzugt ist jedoch ein Verfahren, in dem das oder die Silane ausgewählt sind aus der Gruppe bestehend aus Fluoralkylsilanen und Polyfluoralkylsilanen. Diese Silane gestatten die Herstellung der hydro- und/oder oleophoben Beschichtungen und ermöglichen es daher, die Vorteile zu erzielen, mit entsprechend beschichteten wasserleitenden Körpern verbunden sind. Die Erfindung wird nachfolgend anhand der Figuren und Beispiele näher beschrieben. Es zeigen:However, a method is particularly preferred in which the silane (s) are selected from the group consisting of fluoroalkylsilanes and polyfluoroalkylsilanes. These silanes permit the production of the hydro- and / or oleophobic coatings and therefore make it possible to achieve the advantages associated with appropriately coated water-conducting bodies. The invention is described below with reference to the figures and examples. Show it:
Fig. 1 einen Querschnitt durch eine erfindungsgemäße beschichtete Mischbatterie;Figure 1 shows a cross section through a coated mixer tap according to the invention.
Fig. 2 einen weiteren Querschnitt durch eine erfindungsgemäße beschichtete Mischbatterie;2 shows a further cross section through a coated mixer tap according to the invention;
Fig. 3 einen weiteren Querschnitt durch eine erfindungsgemäße beschichtete Mischbatterie.Fig. 3 shows a further cross section through a coated mixer tap according to the invention.
Die in Fig. 1 im Querschnitt dargestellte Armatur, nämlich die Mischbatterie 1 , besitzt einen im Mischbatterie-Grundkörper 10 angeordneten Ventileinsatz 20 mit zwei Wasserzuläufen 21 , 22 für Warm- und Kaltwasser. Die Wasserzuläufe 21 , 22 münden in wasserleitende Kanäle 23, 24, die in Form von Ausnehmungen im Ventileinsatz 20 vorgesehen sind. Die wasserleitenden Kanäle 23, 24 sind über federbeaufschlagte, verschiebbare Dichtungen 25, 26 mit einer beweglichen Mischkartusche 28 verbunden. Die Mischkartusche 28 ermöglicht es, sowohl die Menge als auch das Mischungsverhältnis des durch die Wasserzuläufe 21, 22 zugeführten Wassers einzustellen. Zu diesem Zweck ist die Mischkartusche mit einem Steuerhebel 27 verbunden. Über einen Wasserauslass (nicht dargestellt) kann das in der Mischkartusche 28 gemischte Wasser aus der Mischkartusche und dem Ventileinsatz 20 in einen aus dem Grundkörper der Mischbatterie 1 gebildeten Wasserauslass 30 austreten. Der Wasserauslass 3O besitzt an seinem vom Ventileinsatz 20 abgewandten Ende einen Belüfter 39.The fitting shown in cross section in FIG. 1, namely the mixer tap 1, has a valve insert 20 arranged in the mixer tap base body 10 with two water inlets 21, 22 for hot and cold water. The water inlets 21, 22 open into water-conducting channels 23, 24, which are provided in the form of recesses in the valve insert 20. The water-conducting channels 23, 24 are connected to a movable mixing cartridge 28 via spring-loaded, displaceable seals 25, 26. The mixing cartridge 28 makes it possible to set both the amount and the mixing ratio of the water supplied through the water inlets 21, 22. For this purpose, the mixing cartridge is connected to a control lever 27. Via a water outlet (not shown), the water mixed in the mixing cartridge 28 can exit from the mixing cartridge and the valve insert 20 into a water outlet 30 formed from the base body of the mixer tap 1. The water outlet 3O has an aerator 39 at its end facing away from the valve insert 20.
Der Grundkörper 10 der Mischbatterie 1 sowie der Grundkörper des Ventileinsatzes 20 besteht aus Messing. Die Wasserzuläufe 21 , 22, die wasserleitenden Kanäle 23, 24, die Mischkartusche 28 sowie der Wasserauslass 30 sind jeweils auf ihren wasserseitigen Oberflächen mit einer glasartigen Matrix (nicht dargestellt) beschichtet. Die Beschichtung ist hydrophob und besitzt eine Dicke von 20-30 nm. Die übrigen mit dem zu leitenden Wasser in Kontakt kommenden Elemente der Mischbatterie 1 sind entweder aus Kunststoff, sind frei von unerwünschten Metallen wie Blei, Nickel und Kupfer, oder besitzen Oberflächen, die den Eintritt dieser Metalle in das zu leitende Wasser stark begrenzen oder ausschließen.The base body 10 of the mixer tap 1 and the base body of the valve insert 20 are made of brass. The water inlets 21, 22, the water-conducting channels 23, 24, the mixing cartridge 28 and the water outlet 30 are each coated on their water-side surfaces with a glass-like matrix (not shown). The coating is hydrophobic and has a thickness of 20-30 nm. The other elements of the mixer tap 1 that come into contact with the water to be conducted are either made of plastic, are free of unwanted metals such as lead, nickel and copper, or have surfaces that strongly limit or prevent the entry of these metals into the water to be conducted.
Im Betrieb tritt Wasser durch die Wasserzuläufe 21 , 22 in den Ventileinsatz 20 der Mischbatterie 1 ein und wird durch die wasserleitenden Kanäle 23, 24 zur Mischkartusche 28 sowie von dort aus durch den Wasserauslass 30 geführt. Auf dem Weg zwischen dem jeweiligen Wasserzulauf 21 , 22 und der Mischkartusche 28 und von dort aus weiter durch den Wasserauslass 30 und dem Belüfter 39 kommt das Wasser nirgends mit dem Messingmaterial des Grundkörpers 10 der Mischbatterie 1 bzw. des Ventileinsatzes 20 in Berührung. Ein Eindringen von Blei, Kupfer und Nickel aus dem jeweiligen Grundkörper in das Wasser ist dadurch verhindert.In operation, water enters the valve insert 20 of the mixer tap 1 through the water inlets 21, 22 and is guided through the water-conducting channels 23, 24 to the mixer cartridge 28 and from there through the water outlet 30. On the way between the respective water inlet 21, 22 and the mixing cartridge 28 and from there through the water outlet 30 and the aerator 39, the water nowhere comes into contact with the brass material of the base body 10 of the mixer tap 1 or the valve insert 20. This prevents lead, copper and nickel from entering the respective base body into the water.
Die in Fig. 2 dargestellte Mischbatterie 1 ' besitzt, wie schon die Mischbatterie 1 gemäß Fig. 1 , einen Ventileinsatz 20' mit entsprechenden Wasserzuläufen 21', 22' und wasserleitenden Kanälen 23', 24' zur Verbindung mit einer Mischkartusche 28'. Die wasserleitenden Kanäle sind ebenfalls über bewegliche Dichtungen 25', 26' mit der Mischkartusche 28' verbunden. Das Mischungsverhältnis und die Menge des zu mischenden Wassers kann mit der Mischkartusche 28' über einen mit dieser verbundenen Steuerhebel 27' eingestellt werden. Aus der Mischkartusche 28' kann Wasser in einen am Grundkörper 10 der Mischbatterie 1' angebrachten Wasserauslass 30' austreten. Der Wasserauslass 30' besitzt an seinem vom Ventileinsatz 20' abgewandten Ende einen Belüfter 39'.The mixer tap 1 'shown in FIG. 2, like the mixer tap 1 according to FIG. 1, has a valve insert 20' with corresponding water inlets 21 ', 22' and water-conducting channels 23 ', 24' for connection to a mixing cartridge 28 '. The water-conducting channels are also connected to the mixing cartridge 28 'via movable seals 25', 26 '. The mixing ratio and the amount of water to be mixed can be adjusted with the mixing cartridge 28 'via a control lever 27' connected to it. Water can emerge from the mixing cartridge 28 'into a water outlet 30' attached to the base body 10 of the mixer tap 1 '. The water outlet 30 'has an aerator 39' at its end facing away from the valve insert 20 '.
Auch in der Mischbatterie 1' sind die Wasserzuläufe 21', 22', die wasserleitenden Kanäle 23', 24', die Mischkartusche 28' und der Wasserauslass 30' jeweils wasserseitig mit einer hydrophoben glasartigen Matrix von 20-30 nm Dicke beschichtet. Ein Eintreten unerwünschter Metalle, insbesondere von Blei, Kupfer und Nickel aus den Grundkörpern der Mischbatterie 1', des Ventileinsatzes 20' und des Wasserauslasses 30' in das zu leitende Wasser ist dadurch verhindert. Die übrigen mit dem zu leitenden Wasser in Kontakt kommenden Elemente der Mischbatterie 1 ' sind entweder aus Kunststoff, sind frei von unerwünschten Metallen wie Blei, Nickel und Kupfer, oder besitzen Oberflächen, die den Eintritt dieser Metalle in das zu leitende Wasser stark begrenzen oder ausschließen. Auf dem Weg von den Wasserzuläufen 21', 22' durch die Mischbatterie V und den Wasserauslass 30' kommt das zu leitende Wasser nirgends mit Materialien in Berührung, aus denen Blei, Nickel oder Kupfer in das Wasser eindringen könnte.Also in the mixer tap 1 ', the water inlets 21', 22 ', the water-conducting channels 23', 24 ', the mixing cartridge 28' and the water outlet 30 'are each coated on the water side with a hydrophobic glass-like matrix of 20-30 nm in thickness. This prevents undesired metals, in particular lead, copper and nickel, from entering the base bodies of the mixer tap 1 ', the valve insert 20' and the water outlet 30 'into the water to be conducted. The remaining elements of the mixer 1 'coming into contact with the water to be conducted are either made of plastic and are free of undesirable metals such as lead, nickel and Copper, or have surfaces that strongly limit or exclude the entry of these metals into the water to be conducted. On the way from the water inlets 21 ', 22' through the mixer tap V and the water outlet 30 ', the water to be conducted nowhere comes into contact with materials from which lead, nickel or copper could penetrate into the water.
Die in Fig. 3 dargestellte Mischbatterie unterscheidet sich von den in Fig. 1 und 2 dargestellten in der Verwendung einer keramischen Kartusche 28". Die keramische Kartusche besitzt eine keramische Basisscheibe und eine Stellscheibe, jeweils mit Durchlässen zum Leiten von warmem und kaltem Wasser. Durch Drehen der Basis- und Stellscheibe gegeneinander kann das Mischungsverhältnis von warmem und kaltem Wasser und damit die Temperatur des aus der Armatur abgegebenen Wassers eingestellt werden. Auch bei dieser Mischbatterie sind die mit dem zu leitenden Wasser in Kontakt kommenden Elemente entweder aus Kunststoff, sind frei von unerwünschten Metallen wie Blei, Nickel und Kupfer, oder besitzen Oberflächen, die den Eintritt dieser Metalle in das zu leitende Wasser stark begrenzen oder ausschließen. Insbesondere können sie mit einer erfindungsgemäßen Beschichtung versehen sein.The mixer tap shown in Fig. 3 differs from that shown in Figs. 1 and 2 in the use of a ceramic cartridge 28 ". The ceramic cartridge has a ceramic base plate and an adjusting plate, each with passages for conducting hot and cold water The mixing ratio of hot and cold water and thus the temperature of the water discharged from the tap can be adjusted by rotating the base and adjusting disc against each other. With this mixer tap too, the elements that come into contact with the water to be conducted are either plastic and are free of unwanted metals such as lead, nickel and copper, or have surfaces which severely limit or exclude the entry of these metals into the water to be conducted, in particular they can be provided with a coating according to the invention.
Beispiel 1 : Herstellen einer anorganischen, glasartigen Matrix für einen wasserleitenden KörperExample 1: Production of an inorganic, glass-like matrix for a water-conducting body
40 g Tetraethoxysilan und 20 g Tetram ethylothosilikat werden mit 10 gew.- %iger Ameisensäure 2 h lang hydrolysiert. Das entstehende gelartige Reaktionsprodukt wird in einem Tauchbad auf die mit Wasser in Berührung kommenden Oberflächen eines Mischbatterie-Grundkörpers und eines Ventileinsatzes aufgetragen und 40 Minuten lang bei 130 °C ausgehärtet. Es entsteht eine anorganische, glasartige Matrix von 20-30 μm Dicke, die den Durchtritt von Metallen bzw. Metallionen aus dem jeweils beschichteten Grundkörper durch die Beschichtung verhindert. Beispiel 2: Herstellen einer hydrophoben anorganischen, glasartigen Matrix für einen wasserleitenden Körper40 g of tetraethoxysilane and 20 g of tetram ethylothosilicate are hydrolyzed with 10% by weight formic acid for 2 hours. The resulting gel-like reaction product is applied in an immersion bath to the surfaces of a mixer tap body and a valve insert that come into contact with water and cured at 130 ° C. for 40 minutes. The result is an inorganic, glass-like matrix with a thickness of 20-30 μm, which prevents metals or metal ions from passing through the coating from the respectively coated base body. Example 2: Production of a hydrophobic inorganic, glass-like matrix for a water-conducting body
20 g Dodecafluoralkyltriethoxysilan werden mit 20 g Wasser verdünnt und 30 Minuten lang unter starkem Rühren mit 10 g 10 gew.-%iger Ameisensäure gemischt. Das entstehende gelartige Reaktionsprodukt wird in einem Tauchbad auf die mit Wasser in Berührung kommenden Oberflächen eines Mischbatterie-Grundkörpers und eines Ventileinsatzes aufgetragen und 40 Minuten lang bei 120 °C ausgehärtet. Es entsteht eine anorganische, glasartige Matrix von 20-30 nm Dicke, die den Durchtritt von Metallen bzw. Metallionen aus dem jeweils beschichteten Grundkörper durch die Beschichtung verhindert und zudem leicht zu reinigen ist.20 g of dodecafluoroalkyltriethoxysilane are diluted with 20 g of water and mixed with 10 g of 10% strength by weight formic acid for 30 minutes with vigorous stirring. The resulting gel-like reaction product is applied in an immersion bath to the water-contacting surfaces of a mixer tap base and a valve insert and cured at 120 ° C. for 40 minutes. The result is an inorganic, glass-like matrix with a thickness of 20-30 nm, which prevents the passage of metals or metal ions from the coated base body through the coating and is also easy to clean.
Beispiel 3: Herstellen einer anorganischen glasartigen Matrix für einen wasserleitenden KörperExample 3: Production of an inorganic glass-like matrix for a water-conducting body
20 g Methyltriethyloxysilan und 10 g Tetraethylorthosilikat werden mit einer Mischung aus 15 g Ethanol und 6 g Isopropanol verdünnt. Ein Hydrolysekatalysator wird bereitgestellt, bestehend aus 9 g demineralisiertem Wasser, dem 0,08 g Phosphorsäure (85 %) zugesetzt wird. Der hydrolysekatalysator wird unter Rühren über einen Zeitraum von 5 min zu der Lösung der Silane zugetropft, wobei sich die Temperatur um etwa 10 °C erhöht. Nach anschließender Rührzeit von etwa 6 h und weiterer Standzeit von 20 Stunden wird das Produkt durch Tauchen oder Fluten auf die mit Wasser in Berührung kommenden Oberflächen eines Mischbatterie- Grundkörpers und eines Ventileinsatzes aufgebracht. Die Aushärtung erfolgt 30 min lang bei 103 °C. Es entsteht eine Beschichtung mit einer Dicke von 5- 25 μm, diese verhindert den Durchtritt von Metallionen aus dem Grundkörper in das Wasser.20 g of methyltriethyloxysilane and 10 g of tetraethylorthosilicate are diluted with a mixture of 15 g of ethanol and 6 g of isopropanol. A hydrolysis catalyst is provided consisting of 9 g demineralized water to which 0.08 g phosphoric acid (85%) is added. The hydrolysis catalyst is added dropwise to the solution of the silanes with stirring over a period of 5 minutes, the temperature increasing by about 10 ° C. After a subsequent stirring time of about 6 hours and a further standing time of 20 hours, the product is applied by dipping or flooding onto the surfaces of a mixer body and a valve insert that come into contact with water. Curing takes place at 103 ° C for 30 minutes. A coating with a thickness of 5-25 μm is created, which prevents metal ions from penetrating into the water from the base body.
Beispiel 4: Herstellen einer anorganischen glasartigen Matrix für einen wasserleitenden Körper Zu einer Lösung von 40 g 3-Glycidyloxytriethoxysilan, 10 g Tetraethylorthosilikat und 10 g Methyltrimethyoxysilan in 40 g Isopropanol wird 0,1 g Salzsäure (37 %) zugegeben. Nach einer Rührzeit von 30 min wird 0,6 g N-Aminoethyl-3-aminopropyltrimethoxysilan (DAMO, Fa. Degussa-Hüls) zugegeben und weitere 30 in gerührt. Das Produkt wird durch Tauchen oder Fluten auf die mit Wasser in Berührung kommenden Oberflächen eines Mischbatterie-Grundkörpers und eines Ventileinsatzes aufgebracht. Die Aushärtung erfolgt 30 min lang bei 103 °C. Es entsteht eine Beschichtung mit einer Dicke von 5-25 μm, diese verhindert den Durchtritt von Metallionen aus dem Grundkörper in das Wasser. Example 4: Production of an inorganic vitreous matrix for a water-conducting body 0.1 g of hydrochloric acid (37%) is added to a solution of 40 g of 3-glycidyloxytriethoxysilane, 10 g of tetraethylorthosilicate and 10 g of methyltrimethyoxysilane in 40 g of isopropanol. After a stirring time of 30 minutes, 0.6 g of N-aminoethyl-3-aminopropyltrimethoxysilane (DAMO, from Degussa-Huls) is added and the mixture is stirred for a further 30 minutes. The product is applied to the surfaces of a mixer body and a valve insert that come into contact with water by dipping or flooding. Curing takes place at 103 ° C for 30 minutes. A coating with a thickness of 5-25 μm is created, which prevents metal ions from penetrating into the water from the base body.

Claims

Patentansprüche claims
1. Wasserleitender Körper, gekennzeichnet durch eine Beschichtung aus einer glasartigen Komposit-Matrix zum Verhindern des Austretens von Metallen, insbesondere von Blei-, Zink-, Nickel- und Kupferionen, aus dem Körper.1. Water-conducting body, characterized by a coating of a glass-like composite matrix to prevent the escape of metals, in particular lead, zinc, nickel and copper ions, from the body.
2. Körper nach Anspruch 1 , dadurch gekennzeichnet, dass die Matrix in einem Sol-Gel-Prozess herstellbar ist.2. Body according to claim 1, characterized in that the matrix can be produced in a sol-gel process.
3. Körper nach Anspruch 2, dadurch gekennzeichnet, dass die Beschichtung eine Dicke von 1 μm oder mehr, vorzugsweise 10 μm bis 50 μm, beträgt.3. Body according to claim 2, characterized in that the coating has a thickness of 1 μm or more, preferably 10 μm to 50 μm.
4. Körper nach Anspruch 2, dadurch gekennzeichnet, dass die Beschichtung hydrophob und/oder oleophob ist.4. Body according to claim 2, characterized in that the coating is hydrophobic and / or oleophobic.
5. Körper nach Anspruch 1 oder 4, dadurch gekennzeichnet, dass die Beschichtung eine Dicke von 1 nm oder mehr, vorzugsweise 10 nm bis 50 nm, beträgt.5. Body according to claim 1 or 4, characterized in that the coating has a thickness of 1 nm or more, preferably 10 nm to 50 nm.
6. Armatur zum Dispensieren von Wasser, insbesondere Sanitär-, Küchen- und/oder Badarmatur, umfassend eine mit der Armatur einstückige Zuleitung, eine mit der Armatur einstückige Ableitung und ein Wasserleitmittel zur regelbaren Verbindung der Zu- und Ableitung, dadurch gekennzeichnet, dass die Zuleitung, die Ableitung und/oder das Wasserleitmittel ein wasserleitender Körper nach einem der Ansprüche 1 bis 5 ist.6. Faucet for dispensing water, in particular sanitary, kitchen and / or bathroom fittings, comprising a supply line integral with the fitting, a discharge line integral with the fitting and a water conduit for controllable connection of the supply and discharge lines, characterized in that the Supply line, the discharge line and / or the water-conducting agent is a water-conducting body according to one of claims 1 to 5.
7. Armatur nach Anspruch 6, dadurch gekennzeichnet, dass sämtliche Wasserleitmittel wasserseitig eine den Eintritt von Metallen, insbesondere Blei-, Zink-, Nickel- und Kupferionen, in das zu leitende Wasser verhindernde Oberfläche besitzen.7. Fitting according to claim 6, characterized in that all the water-conducting means on the water side have an entry of metals, in particular lead, zinc, nickel and copper ions, into the surface to be prevented from conducting water.
8. Armatur nach einem der Ansprüche 6 bis 7, dadurch gekennzeichnet, dass die Matrix auch auf dem Außengehäuse der Armatur angebracht ist. 8. Fitting according to one of claims 6 to 7, characterized in that the matrix is also attached to the outer housing of the fitting.
9. Verwendung einer glasartigen Komposit-Matrix als Beschichtung eines wasserleitenden Körpers zum Verhindern des Austretens von Metallen, insbesondere von Blei-, Zink-, Nickel- und Kupferionen, aus dem Körper.9. Use of a glass-like composite matrix as a coating of a water-conducting body to prevent the escape of metals, in particular lead, zinc, nickel and copper ions from the body.
10. Verwendung einer glasartigen Komposit-Matrix nach Anspruch 9, dadurch gekennzeichnet, dass der wasserleitende Körper ein eine Zuleitung und eine Ableitung verbindendes Wasserleitmittel einer Armatur ist, insbesondere einer Sanitär-, Küchen- und/oder Badarmatur.10. Use of a glass-like composite matrix according to Claim 9, characterized in that the water-conducting body is a water-conducting means of a fitting, in particular a sanitary, kitchen and / or bathroom fitting, connecting a supply line and a discharge line.
1 1. Verwendung einer glasartigen Komposit-Matrix nach einem der Ansprüche 9 bis 10, dadurch gekennzeichnet, dass die Matrix hydrophob und/oder oleophob ist.1 1. Use of a glass-like composite matrix according to one of claims 9 to 10, characterized in that the matrix is hydrophobic and / or oleophobic.
12. Verwendung eines Silans zur Herstellung einer glasartigen Komposit- Matrix als Beschichtung eines wasserleitenden Körpers, insbesondere eines eine Zuleitung und eine Ableitung verbindendenden Wasserleitmittels einer Armatur, insbesondere einer Sanitär-, Küchen- und/oder Badarmatur.12. Use of a silane for the production of a glass-like composite matrix as a coating of a water-conducting body, in particular a water-conducting means of a fitting connecting a supply line and a discharge line, in particular a sanitary, kitchen and / or bathroom fitting.
13. Verwendung eines Silans nach Anspruch 12, dadurch gekennzeichnet, dass das Silan ein Alkyl- und Arylsilan, aminofunktionelles Silan, epoxy- und glykolfunktionelles Silan, merkaptofunktionelles Silan, methacrylfunktionelles Silan, vinylfunktionelles Silan oder Kieselsäureester ist.13. Use of a silane according to claim 12, characterized in that the silane is an alkyl- and arylsilane, amino-functional silane, epoxy- and glycol-functional silane, mercapto-functional silane, methacrylic-functional silane, vinyl-functional silane or silicic acid ester.
14. Verwendung eines Silans nach Anspruch 13, dadurch gekennzeichnet, dass das Silan ein Fluoralkylsilan oder Polyfluoralkylsilan ist.14. Use of a silane according to claim 13, characterized in that the silane is a fluoroalkylsilane or polyfluoroalkylsilane.
15. Verfahren zur Herstellung einer wasserseitigen Beschichtung eines wasserleitenden Körpers nach einem der Ansprüche 1 bis 5, insbesondere eines eine Zuleitung und eine Ableitung verbindendenden Wasserleitmittels einer Armatur, insbesondere einer Sanitär-, Küchen- und/oder Badarmatur, umfassend a) die Hydrolyse und Kondensation eines oder mehrerer Silane, eines oder mehrerer Alkoxyde und eines oder mehrerer Metallsalze, ausgewählt aus der Gruppe der AI-, Ce-, Ga-, Ge-, Sn-, Ti-, Zr-, Hf-, V-, Nb- und Ta-Metallsalze mit einer Säure, insbesondere einer organischen Säure oder einer Mineralsäure, b) das Auftragen des Reaktionsproduktes aus Schritt a) auf den zu beschichtenden Körper, und c) das Aushärten des in Schritt b) aufgetragenen Reaktionsproduktes aus Schritt a).15. A method for producing a water-side coating of a water-conducting body according to one of claims 1 to 5, in particular a water-conducting means of a fitting, in particular a sanitary, kitchen and / or bathroom fitting, connecting a supply line and a discharge line, comprising a) the hydrolysis and condensation one or more silanes, one or more alkoxides and one or more metal salts selected from the group consisting of Al, Ce, Ga, Ge, Sn, Ti, Zr, Hf, V, Nb and Ta metal salts with an acid, in particular an organic acid or a mineral acid, b) the application of the reaction product from step a) to the body to be coated, and c) the curing of the reaction product applied in step b) Step a).
16. Verfahren nach Anspruch 15, dadurch gekennzeichnet, dass das oder die Silane ausgewählt sind aus der Gruppe bestehend aus Alkyl- und Arylsilanen, aminofunktionellen Silanen, epoxy- und glykolfunktionellen Silanen, merkaptofunktionellen Silanen, methacrylfunktionellen Silanen, vinylfunktionelle Silane und Kieselsäureester.16. The method according to claim 15, characterized in that the or the silanes are selected from the group consisting of alkyl and aryl silanes, amino functional silanes, epoxy and glycol functional silanes, mercapto functional silanes, methacrylic functional silanes, vinyl functional silanes and silicic acid esters.
17. Verfahren nach Anspruch 16, dadurch gekennzeichnet, dass das oder die Silane ausgewählt sind aus der Gruppe bestehend aus Fluoralkylsilanen und Polyfluoralkylsilanen. 17. The method according to claim 16, characterized in that the or the silanes are selected from the group consisting of fluoroalkylsilanes and polyfluoroalkylsilanes.
PCT/EP2004/052867 2003-11-06 2004-11-08 Water-conducting body comprising a coating of a glass-like composite matrix WO2005045144A2 (en)

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DE2003151902 DE10351902A1 (en) 2003-11-06 2003-11-06 Water-conducting body

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WO2021151528A1 (en) * 2020-01-31 2021-08-05 Grohe Ag Housing part for a sanitary fitting having a corrosion protection layer, and method for producing such a housing part
CN115038846A (en) * 2020-01-31 2022-09-09 高仪股份公司 Housing part for a sanitary fitting with a corrosion protection layer and method for producing the same

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